User manual APRILIA PEGASO 650 IE 2003

[. . . ] PEGASO 650 I. E. use+maintenancebook aprilia part# 8104312 © 2001 aprilia s. p. a. - Noale (VE) 3!&%49 7!2. ). '3 The following precautionary warnings are used throughout this manual in order to convey the following messages: 4%#(. )#!, ). &/2-!4)/. The operations preceded by this symbol must be repeated also on the opposite side of the vehicle. If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order. [. . . ] Ask your aprilia Official Dealer to test the vehicle on the road after a repair or periodic maintenance operation. In any case, personally carry out the "Preliminary checking operations" after any maintenance operation, see p. 43 (PRELIMINARY CHECKING OPERATIONS). Carefully read p. 2 (SAFETY WARNINGS), (TECHNICAL INFORMATION) and (WARNINGS - PRECAUTIONS GENERAL ADVICE). aWARNING Before proceeding, make sure that the room in which you are working is properly ventilated. Keep away from the red-hot parts of the engine and of the exhaust system, in order to avoid burns. Do not hold any mechanical piece or other parts of the vehicle with your mouth: the components are not edible and some of them are noxious or even toxic. aWARNING Risk of fire. Keep fuel and other flammable substances away from the electrical components. Before beginning any maintenance operation or any inspection of the vehicle, stop the engine, extract the key from the ignition block, wait until the engine and the exhaust system have cooled down and if possible lift the vehicle by means of the proper equipment, on firm and flat ground. use and maintenance Pegaso 650 I. E. 55 2%'5, !2 3%26)#% ). 4%26!, 3 #(!24 OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER). Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust. Component Battery ­ Terminal fastening ­ Electrolyte level Spark plug Air cleaner Engine oil filter Engine oil filter (on oil tank) Fork Light operation/direction Light system Safety switches Brake fluid Coolant Engine oil Side bag coupling pins (**) Tyres Tyre pressure (*) Engine idling rpm and CO Securing locks for the side bags and the rear case (**) Diagnostic warning light Engine oil pressure Warning light Flexible couplings Drive chain tension and lubrication Brake pad wear Flexible coupling wear and flexible coupling unit slack After runEvery 6000 Every 12000 ning-in [1000 km (3750 mi) km (7500 mi) km (625 mi)] or 12 months or 24 months ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ NOTE Carry out the maintenance operations halving the intervals indicated, if the vehicle is used in rainy or dusty areas or on uneven surfaces. (*) = Check every two weeks or according to the intervals indicated. (**) = m (provided as standard equipment in the countries where required). CO = carbon monoxide. ­ (*) every 1000 km (625 mi): every 1000 km (625 mi): ­ ­ ­ at every start: at every start: upon each final transmission change : every 500 km (375 mi): before every trip and every 2000 km (1250 mi): ­ ­ 56 use and maintenance Pegaso 650 I. E. OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust. Component Rear shock absorber Battery ­ Terminal fastening Carburation, CO adjustment Timing chain Transmission cables and controls Wheel centering Rear suspension linkage bearings Steering bearings and steering clearance Wheel bearings Brake discs Fuel pump filter General running of the vehicle Clutch clearance Adjusting the valve clearance Braking systems Cooling system Brake fluid Coolant Fork oil Fork oil seals Brake pads Wheel/Tyres Nut, bolt, screw tightening Suspensions and attitude Spoke tension Final transmission (chain, crown and pinion) Fuel pipes Clutch wear After running- Every 6000 km in [1000 km (3750 mi) (625 mi)] or 12 months ­ ­ ­ Every 12000 km (7500 mi) or 24 months ­ ­ ­ ­ ­ NOTE Carry out the maintenance operations halving the intervals indicated, if the vehicle is used in rainy or dusty areas or on uneven surfaces. CO = carbon monoxide. ­ ­ ­ ­ ­ ­ ­ ­ every 15000 km (9375 mi): ­ ­ ­ ­ ­ every 2 years: every 12000 km (7500 mi): after the first 30000 km (18750 mi) and successively every 22500 km (14000 mi): if worn: ­ ­ ­ ­ ­ ­ ­ every 4 years: ­ ­ use and maintenance Pegaso 650 I. E. 57 */). 43 7)4( #, )#+ #, !-03 !. $ 7)4( 3#2%7 #, !-03 aCAUTION Remove ONLY the clamps indicated in the maintenance procedures. This text is not to be intended as an authorization to arbitrarily remove the clamps present on the vehicle. Do not replace the removed click clamp with a screw clamp or with other types of clamp. aCAUTION Proceed with care, in order not to damage the joint components. N Work with the pliers on the head of the click clamp, forcing until you release it. SCREW CLAMPS For the removal and installation it is sufficient to use a simple screwdriver. aWARNING )$%. 4)&)#!4)/. It is a good rule to write down the frame and engine numbers in the space provided in this manual. The frame number can be used for the purchase of spare parts. Before removing a clamp, make sure that the removal does not involve any fluid leakage; if so, provide for preventing such leakages and protect the components positioned near the joint. CLICK CLAMPS For the removal it is sufficient to use simple pliers, while for the installation it is necessary to use a special tool (see below). Before removing a clamp, prepare the material necessary for the correct reassembly. aCAUTION Check the conditions of the clamp and if necessary replace it with a new one of the same type and dimensions, to be requested to an APRILIA Official Dealer. When fastening the clamp, make sure that the joint is sufficiently stable. NOTE Do not alter the identification numbers if you do not want to incur severe penal and administrative sanctions. In particular, the alteration of the frame number results in the immediate invalidity of the guarantee. FRAME NUMBER The frame number (1) is stamped on the right side of the steering column. [. . . ] Revolution counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant temperature indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]