User manual APRIMATIC ONDA 500 EZ

[. . . ] MOTORIDUTTORE PER CANCELLI AD ANTE SCORREVOLI PER USO RESIDENZIALE Istruzioni per l’installazione Purpose of the manual This manual has been prepared by the manufacturer and is an integral part of the product. The information is aimed at expert installers and those carrying out extraordinary maintenance operations. These persons must be specifically qulified to carry out this work correctly and under the maximum safety conditions. Scrupulous observance of the instructions will ensure safety for man, economic running and a long product functioning life. [. . . ] The ONDA 500 / ONDA 800 can use two types of racks: A - Plastic rack with a steel core B - Galvanized Steel rack In both, the length of each piece is 1 m. ATTENTION La cote A dépend du type de pignon et du type de crémaillère utilisé (voir tableaux en C11). C 14 PLASTIC RACK (FITTING DATA) The rack is made by thermoplastic; it has a steel core and can move gates up to 400kg. it is simple to install without the need of welding. Fitting: The plastic rack is normally fixed to the gate with screws. Four self-tapping screws (for each piece) are provided in the kit which are fitted as in C13. With these screws, it is advisable to drill the hole depending on the thickness and on the material of the supporting base, according to the following table: Thickness mm 1, 5 ÷ 5 Material Steel/Brass Ø 5, 2 Ø 5, 3 Ø 5, 8 Ø6 Ø6 Aluminium Ø 5, 1 Ø 5, 2 Ø 5, 3 Ø 5, 4 Ø 5, 6 C 15 Note: In case of wooden doors, check the good condition of the wood in the fixing points and use proper screws. Joining and aligning of the pieces: In the plastic rack, the joining of two sections of rack is facilitated by matching notches on the heads of the sections (C14) which helps the aligning. Clean the possible trimmings on the angles of the matching notches. ATTENTION To maintain correct alignment and pitch it is advisable to use a reference template (C15 Œ); if necessary, make adjustments on the matching notches. C 17 GALVANIZED STEEL RACK (FITTING DATA) Fitting: The threaded supports must be welded to the gate (C16). it is advisable to weld the entire circumference. € • ATTENTION Do not weld the rack piece directly to the gate (this would impede any adjustments). NEVER attach the spot-welder earth to the geared-motor. Joining and aligning of the pieces: In the galvanized steel rack the pieces must be joined by using the counter reference template (C17) (see fitting instructions in the next paragraph). € • ATTENTION Never weld adjacent sections to one another or close the free space between them (this would impede any adjustment). pROTECT ALL THE WELDS WITH ANTI-RUST TREATMENT USING ZINC SPRAY. FITTING OF THE RACK (BOTH TYPES) ATTENTION The figures of the following instructions refer to the steel rack, but the basis technics is the same of the plastic rack. Open the gate completely and release the geared-motor pinion with the manual release key (see page 15); fit on the first rack section (C 18 Œ), the spacers (C 18 ) with their screws (C 18 Ž) and washers (C 18 {), making sure that the screws pass through the centre of the slot. C 19 Livella a bolla Spirit level Niveleur a bulle Wasserwaage Nivel de burbuja C 20 Rest the first rack section on the geared-motor pinion and move the spacers in contact with the gate until the first hole (complete with screw and spacer) is lined up with the vertical axis of the pinion (C19 x), then fix the spacer to the gate with a spot weld. Release the geared-motor pinion and manually move the gate until the second spacer is in line with the vertical axis of the pinion (C19 x), the first space must be aligned with the first reference, then fix the spacer to the gate with a spot weld (C20). Move the gate beyond the first rack section; fit the template (a rack section at least 200 mm long C21 {) to the rack (C21 ) using a clamp (C21 z), as shown in the figure. [. . . ] When the opening command is given the gate does not open and the motor does not start up. the end sensor is incorrectly connected or faulty. When the opening command is given the motor starts up but the gate does not move. The motor end sensor connection is inverted and the motor is pushing the gate in the wrong direction. [. . . ]