User manual AUTOTECH 10.109.405K

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[. . . ] A U T O T E C H Installation Instructions www. autotech. com Part Number: 10. 109. 405K Description: Vernier timing gear for Mk4 2. 0L engines Notes: Our new vernier adjustment cam timing gear for the Mk4 2. 0L engines consists of an anodized 6061 T6 aluminum sprocket and an alloy steel hub and cover plate. [. . . ] This type of gear is great for "degreeing" your camshaft to exact timing specs with no danger of slippage once assembled. Tightening Torques: · M12 socket head bolt to camshaft: · Nut on timing belt tensionroller: 74 ft. lbs. (100Nm) << Use Loctite® on bolt >> 15 ft. lbs (20Nm) Tips: a) To avoid timing errors, set the engine to TDC before removing the original sprocket, and install your new timing gear while it is set to its stock timing position (see illus below and next page). Cam timing may then be adjusted by turning the gear and selecting a lockpin location. b) The four (4) hash marks on either side of the TDC mark on the front perimeter of the gear are each 1. 5 degrees apart. c) To install your new timing gear, follow factory removal and installation instructions. Timing instructions are attached for your reference. < note the reference marks: this sprocket is shown with the lock pin in its stock (zerochange) position. p 1/2 32240-E Paseo Adelanto, San Juan Capistrano, CA 92675 Phone 949. 240. 4000 Fax 949. 240. 0450 TDC and 1. 5° hash marks A alignment ref on gear face B alignment ref on hub face hub cap A) B) Lockpin goes here with both alignment marks in line to get "zero-change. " Lockpin retaining socket in cap. ENGINE TIMING NOTES: To set timing, turn the camshaft timing sprocket (set like stock for now) until the TDC mark aligns with the mark on the valve cover or head as shown (Fig 3). The crankshaft should not have been moved, but you should double check that the crank is still at TDC. [. . . ] Torque the tensioner nut to spec (20 Nm/15 ft lb). p 2/2 32240-E Paseo Adelanto, San Juan Capistrano, CA 92675 Phone 949. 240. 4000 Fax 949. 240. 0450 [. . . ]

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