User manual AVDEL GENESIS NG1

[. . . ] Safety Instructions Specifications Tool Specification Tool Dimensions Intent of Use Range of Fasteners Part Numbering Putting into Service Air Supply Operating Procedure Nose Assemblies Fitting Instructions Servicing Instructions Nose Tips Type 1 Type 1A and Avseal® II Jaw Spreader Housing Type 2 Type 3 Accessories Stem Deflector Preparing the Base Tool for use with Stem Deflector Extension Swivel Heads Straight Swivel Head capability Preparing the Base Tool for Right-Angle and Straight Swivel Head Attachment Right-Angle Swivel Head capability Swivel Head Fitting Instructions Swivel Head Servicing Instructions Constant Components 4 Servicing the Tool Daily / Weekly MolyLithium Grease EP 3753 Safety Data Molykote® 55m Grease Safety Data Molykote® 111 Grease Safety Data Service Kit Maintenance Nose Equipment Dismantling the Tool Head Assembly Pneumatic Piston Assembly Air Valve Rotary Valve Trigger Stop Plate Assembly (71213-03900) General Assembly of Base Tool General Assembly Parts List Priming Oil Details Hyspin® VG32 Oil Safety Data Priming Kit Priming Procedure Fault Diagnosis Symptom, Possible Cause and Remedy Français Deutsch Italiano 18 18 19 19 20 20 20 21 21 22 22 23 23 24 26 27 LIMITED WARRANTY Avdel makes the limited warranty that its products will be free of defects in workmanship and materials which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product being installed, maintained and operated in accordance with product literature and instructions, and (2) confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited warranty for a period of twelve (12) months following Avdel's delivery of the product to the direct purchaser from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the defective Goods for replacement or refund for the purchase price at Avdel's option. [. . . ] Position Spring Clip 7 over Adaptor 9 past the holes for the rollers and rotate until the locating peg is aligned with the corresponding hole in Adaptor 9 (smallest hole). Fit Adaptor 9 over the end of Body 5 and drop Rollers 8 into place. Insert Spindle 11 through Adaptor 9 into Jaw Carrier 3 until the hole lines up with slot in Body 5. Insert Pin 12 through the front slot of Body 5 into Jaw Carrier 3. Hold the assembly vertical to prevent all pins dropping out and slide the jaw carrier assembly back and forth a few times to ensure free movement. On a straight swivel head also remove Screw 21 and Platform 22. Screw Spindle 11 onto the Jaw Spreader Housing of the tool, leaving the small screw fixing hole uppermost for straight swivel. On straight swivel heads attach Platform 22 onto the top of the Spindle 11 with Screw 21. Deburr the back end of Platform 22 so that it cannot catch on Guard 1. Snap Guard 1 over the assembly, align screw holes in guard with tapped holes in body assembly. Insert Pivot Pin 15 through slots in guard and hole in body. Fit Circlip 2 onto pivot pin so that the circlip seats in groove provided. Coat the thread of Screws 23 (4 off) with thread locking adhesive and screw into body assembly securing guard to body assembly. Remove the complete head using the reverse procedure to the `Fitting instructions' omitting step `L'. 17 If Guard 1 is at all damaged it must be replaced by a new one. Any worn or damaged parts should be replaced. Pay particular attention to jaw carrier items in the upper illustration opposite as follows: Check wear on Jaws 17. When removing Spring Clip 7, use two screwdrivers as shown in the lower illustration opposite. Item numbers in bold refer to Swivel Head illustrations on this page. While nose tips and jaws will vary for each swivel head, other components remain constant within each type of head. For nose tips and jaws part numbers see within the table on pages 14 and 15. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. [. . . ] Retain parts in place using grease Molykote® 55m. Place `O' Ring 4 into the recess of Cover Plate 6 retain in position using grease Molykote® 55m. Place Spring 7 into position, locate using the recesses in both Plate Shut Off 3 and Bottle Adaptor Assembly 31*. Position the above assembled parts onto Bottle Adaptor Assembly 31*. [. . . ]