User manual AYP PP1644JA PARTS-LIST

[. . . ] PP1644JA (1994) CHASSIS AND ENCLOSURES Page 1 of 26 PP1644JA (1994) CHASSIS AND ENCLOSURES Ref # 1 2 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 53 54 55 56 57 58 59 60 66 71 72 73 74 Part Number 532140341 532140356 817490612 532127543 817490608 810040400 532140398 532125085 532136967 532121794 532136970 817490612 532142122 532104805 532144524 874180512 819111116 873510500 874780620 819131312 873800600 532124130 873220400 874180512 532131681 532105531 532144523 532137113 817490612 532124888 532124889 872110606 873800600 532133671 532124978 873510500 532106784 532104618 873510400 532109808 874191008 810071000 532125004 532123481 873680400 532144526 532144525 819091216 873220400 532007206 819070818 873731000 874981020 532123198 532124939 532106395 817211010 532140181 Qty Description Chassis Weldment 12 ga 38/42 Drawbar Stretch Screw Thdrol 3/8 - 16 x 3/4 Ty-TT Saddle Slkscr Screw Thdrol 3/8 - 16 x Ty-TT Washer Lock Hvy. Helical 1/4 Dash Black Yard Pro Plug Dash Blk 5009 Dia. [. . . ] Fender Bushing Snap Split Stop Over Center Bolt Carriage 3/8-16 x 1 Washer 13/32 x 1 x 12 Ga. Page 3 of 26 PP1644JA (1994) DANA TRANSAXLE - MODEL NUMBER 4360-81 Page 4 of 26 PP1644JA (1994) DANA TRANSAXLE - MODEL NUMBER 4360-81 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Part Number 532142671 532002274 532134400 532105904 532105905 532134788 532134399 532120951 532134791 532142672 532134793 532142679 532120415 532142674 532106846 532106095 532105909 532105910 532105911 532142675 532138246 532138237 532143051 532142676 532002244 532105916 532120470 532110070 532142677 532142681 532120405 532108980 532120406 532134796 532105925 532002232 532108978 532110079 532124639 532120472 532105928 532106605 532134394 532120473 532106596 532142678 532120407 532106589 532120408 532105937 532002226 532134401 532002264 532120474 532120409 Page 5 of 26 Qty Description Housing, Upper Screw, Self-Tapping, Large 1/4-20 x . 734 Ball, Detent Spring, Detent Screw, Set Kit, Shifter Assembly Boot, Shifter Puck, Friction Screw, Self-Tapping, with Sealer Ring, Retaining Assembly, Kit, Shim . 625 Shaft Use in combinations to maintain proper clearances. Gear, Spur, 15 Teeth Washer, Plain . 632 x 1. 38 x . 046 Key, Woodruff, #9 Assembly, Kit, Input Shaft Pinion, Bevel, 14 Teeth Ring, Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, 14 Teeth Collar, Clutch Assembly, Kit, Clutch Keys Bearing, Flange Shaft, Intermediate Key, Woodruff, #61 Ring, Retaining Sprocket, 18 Teeth Spacer Gear, Spur, 37 Teeth Gear, Spur, 35 Teeth Gear, Spur, 30 Teeth Gear, Spur, 25 Teeth Gear, Spur, 22 Teeth Gear, Spur, 19 Teeth Washer, Plain . 640 x 1. 37 x . 061 Washer, Plain . 632 x 1. 00 x . 026 Spacer . 630 x 1. 00 x . 169 Assembly, Gear, Combination of 12 Teeth and 35 Teeth Shaft, Idler Spacer . 635 x . 875 x . 755 Sprocket, 9 Teeth Gear, Bevel, 42 Teeth Assembly, Kit, Shim . 750 Shaft Use in combinations to maintain proper clearances. Shaft, Drive Screw, Self-Tapping, Large 5/16-18 x 1. 44 Gear, Spur, 12 Teeth Gear, Spur, 20 Teeth Gear, Spur, 25 Teeth Gear, Spur, 28 Teeth Gear, Spur, 31 Teeth Washer, Plain . 632 x 1. 00 x . 060 Washer, Neoprene Washer, Plain . 758 x 1. 25 x . 031 Axle, L. H. Gear, Miter, 15 Teeth PP1644JA (1994) DANA TRANSAXLE - MODEL NUMBER 4360-81 Ref # 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 Part Number 532105941 532110071 532120952 532106592 532123908 532142680 532120961 532007294 532108989 532120953 532120954 532134799 532138244 532108996 532120956 873810500 532143045 532120416 Qty Description Ring, Retaining Gear, Spur, 32 Teeth Shaft, Cross Gear, Miter, 15 Teeth Axle, R. H. Housing, Lower Puck, Friction Disc, Brake Spacer Jaw, Brake Pin, Dowel Screw, Self-Tapping, Large 5/16-18 x 2. 25 Lever, Actuating Washer, Plain . 321 x 1. 00 x . 055 Bracket, Anti-Rotation Locknut 5/16-24 Seal, Oil Grease Page 6 of 26 PP1644JA (1994) DECALS Page 7 of 26 PP1644JA (1994) DECALS Ref # 1 2 3 4 5 6 7 8 9 10 11 13 15 Part Number 532138956 532132506 532142782 532142783 532121549 532137963 532133900 532133795 532101892 532137259 532127630 532140837 532139346 532138311 532143845 532143846 0LSB42 00LC05 00LC06 Qty Description Decal Instruction Dash Eng/fr Decal HP Engine Decal Hood RH Decal Hood LH Decal Caution Battery Fr/ger Decal Insert Steering Wheel Decal Fender Decal Caution Fender Eng/fr Decal Clutch/brake Eng/fr Decal Warning MULT-LANGUAGE Decal Grille Decal Brake Parking Saddle Decal V-Belt Sch 44/50 Decal Lift Handle(Lift Handle) Not Shown. Tire Chains Not Shown. Page 8 of 26 PP1644JA (1994) DRIVE Page 9 of 26 PP1644JA (1994) DRIVE Ref # 1 2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Part Number 532142607 532110422 532123666 812000028 532121520 817490512 532141002 876020416 532105701 819151216 871040412 810040400 874780544 873800500 532121520 874760616 873800600 817490512 532121274 532130804 873800600 873350600 532106888 819131316 876020412 532133261 532071673 532130807 532127275 874760512 873800500 532122424 532120183 819211616 532124963 532123674 874760644 532124965 532109070 819131312 873800600 532105706 532110812 812000039 532127783 532123789 532123205 874760624 873680600 819131316 532105710 876020412 532105709 876020412 532130801 532127274 532140312 817490612 Qty Description Transaxle 6sp Dana LT Model # 4360-81 Spring Return Brake T/a Zinc Pulley Transaxle 20"tires Ring Retainer # 5100-62 Strap Torque 30 Degrees Screw Thdrol 5/16-18 X 3/4 TYT Rod Shifter Pin Cotter 1/8 X 1 Cad Washer Plate Shf 388 Sq Hole Washer 15/32 X 3/4 X 16 Ga Bolt Fin Hex 1/4-28unfx3/4 Gr8 Washer Lock Hvy Helical 1/4 Bolt Fin Hex 5/16-18uncx 2 3/4 Nut Lock H w/insert 5/16-18 Strap Torque LT Bolt Fin Hex 3/8-16unc X 1 Gr. 5 Nut Lock 3/8-16 Unc Screw Thdrol 5/16-18 X 3/4 TYT Knob Duckhead 3/8-16unc Blk Rod Brake Blk Zinc 27 326 Nut Lock Hex W/wsh 3/8-16unc Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 X 13/16 X 16 Ga Pin Cotter 1/8 X 3/4 Cad Rod Brake Parking 14 500 Cap Brake Parking Black Bracket Mtg Transaxle Keeper Belt LH LT 14 Ga Bolt Hex Hd 5/16-18unc X 3/4 Nut Lock 5/16-18 Shaft Asm Pedal Foot 1 930 Bearing Nylon Blk 629 Id Washer 21/32 X 1 X 16 Ga Pin Roll 3/16 X 1" Pulley Idler Flat Bolt Fin Hex 3/8-16unc X 2-3/4 Spacer Split 395 X 59 Bzp Keeper Belt Retainer Washer 13/32 X 13/16 X 12 Ga Nut Lock 3/8-16 Unc Bearing Nyl 503 X 628 X 1 25 Washer Hardened Ring Klip #t5304-50 Pulley Idler V Groove Plastic Bellcrank Asm Clutch Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc X 1-1/2 Nut Crownlock 3/8-16 Unc Washer 13/32 X 13/16 X 16 Ga Link Clutch 7 66 Pin Cotter 1/8 X 3/4 Cad Spring Return Clutch 6 75 Pin Cotter 1/8 X 3/4 Cad V-Belt Ground Drive 95 25 42" Keeper Belt RH LT Pnt/zinc 16g Keeper Belt Chassis Span Ctr Screw Thdrol 3/8-16x3/4 Ty-tt Page 10 of 26 PP1644JA (1994) DRIVE Ref # 62 63 64 65 66 67 68 69 70 74 75 76 77 78 80 81 82 83 84 85 86 87 88 89 90 95 100 107 108 109 110 111 112 Part Number 532124872 532140189 871170768 810040700 532121218 874760616 819131312 873680600 532105730 532109502 532121749 812000001 532123583 532121748 532131487 532136933 532123782 819171216 532132183 873530400 532071208 819212016 812000008 532139991 532124346 817490612 819111216 872140506 873680500 532137141 532137140 819111012 532126197 Qty Description Cover Pedal Blk Round Engine Pulley LT/YT Bolt, Hex 7/16-20 x 4-1/4 Washer Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine LH LT Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 13/16 X 12 Ga Nut Crownlock 3/8-16 Unc Keeper Belt Engine BZP Zinc Spacer Split Washer 25/32 X 1 1/4 X 16 Ga E-ring #5133-75 Key Square 2 0 X 1845/ 1865 Washer 25/32 X 1-5/8 X 16 Ga Arm Shift Transaxle Shaft Asm Cross 20"t 42"deck Spring Torsion T/a Washer 17/32 X 3/4 X 16 Ga Rod Tie Shift Adj Ball Nut Nylock 1/4-28 Bushing Rod Strg 629/632 Id Washer 21/32 X 1-1/4 X 16 Ga Ring Klip #5304-62 Console Shift 6sp W/ign LT Nut Self-thd wsh-hd 1/4 zinc Screw Thdrol 3/8-16 x 3/4 Washer 11/32 x 3/4 x 16 Ga. Bolt, Carriage 5/16-18 x 3/4 Nut Crownlock 5/16 - 18 Bracket Asm. Clutch Clutch Electric Washer 11/32 x 5/8 x 12 Ga. Washer 1-1/2 OD X 15/32 ID X . 250 Page 11 of 26 PP1644JA (1994) ELECTRICAL Page 12 of 26 PP1644JA (1994) ELECTRICAL Ref # 1 2 3 4 5 6 7 8 9 10 11 12 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 40 41 42 43 44 45 46 50 51 70 Part Number 532121537 874760412 819091016 810040400 532121264 873220400 532007697 532124886 532109596 872240460 532102476 532123198 810090400 873350400 532136850 532004152 811150400 532124770 532124780 532108824 532124773 532121305 532140399 532140400 532141226 532140401 532110712 532108236 817021008 532104445 532140420 871110408 532131563 532138406 873640400 532122822 532141940 532140404 532140405 532140427 Qty Description Battery Bolt, Hex Head 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4 Caps, Battery Nut, Hex 1/4-20 Tube, Tray, Battery Tray, Battery Clamp, Hose Bolt, Carriage 1/4-20 x 7-1/2 Guard, Terminal Nut, Wing 1/4-20 Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 Harness, Socket, Light (Includes Key #11) Bulb, Light Washer, Lock, Internal Tooth 1/4 Cable, Battery (2) Cable Starter 6 Ga. [. . . ] Mower Service Not Shown. Page 18 of 26 PP1644JA (1994) MOWER LIFT ASSEMBLY Page 19 of 26 PP1644JA (1994) MOWER LIFT ASSEMBLY Ref # 1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part Number 532136971 532136968 532138284 812000002 819211621 532120183 532109413 532124526 532122512 532139865 532139866 532124670 532127218 873350800 532130171 873800800 532139868 532124660 819151216 812000037 532110807 819131016 532124874 876020308 532110729 873350600 532138057 532110810 532140302 873810600 Qty Description Wire Asm Inner W/plunger 20 56 Shaft Asm Lift RH w/Inf W/T Pin Groove 1 500 Zinc E Ring #5133-62 Washer 21/32 X 1 X 21 Ga Bearing Nylon Blk 629 Id Grip Handle Bicycle Button Plunger Black Spring Cprsn 3 750 Oiled Link Lift LH Fixed Length Link Lift RH Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion Blk Zinc Nut Lock W/wsh 1/2-13unc Arm Suspension Rear Retainer Spring Washer 15/32 X 3/4 X 16 Ga Ring Klip #t5304-37 Nut Special Washer 13/32 X 5/8 X 16 Ga Spring 2-1/8" Pin Cotter 3/32 X 1/2 Rod Adj Lift Zinc 9 00 Wrk Lg Nut Hex Jam 3/8-16 Unc Knob Inf 3/8-16 Unc Blk W/sym Trunnion Dp Stop Dbl Thds PLT Bearing Pvt Lift Spherical Nut Nylock 3/8-24 Page 20 of 26 PP1644JA (1994) SEAT ASSEMBLY Page 21 of 26 PP1644JA (1994) SEAT ASSEMBLY Ref # 1 2 5 6 7 8 9 10 12 13 14 15 16 17 21 22 24 25 26 28 29 Part Number 532127440 532140551 532140407 873680600 532124181 817490508 819131614 532140552 532121246 532121248 872050411 532121249 532123740 532123976 532139888 873680500 819171912 532127018 532120068 817490608 532124238 Qty Description Seat V-560 Blk/blk Std Bracket Pivot Seat 8 720 Clip Push-in . 375 x . 250 Nut Crownlock 3/8-16 Unc Spring Seat Cprsn 2 250 Blk Zi Screw Hwsh Thdrol 5/16-18 x 1/2 Washer 13/32 X 1 X 14 Ga Pan Seat Bracket Mounting Switch Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-3/8 Spacer Split 28x 88 Yel Zinc Spring Cprsn 1 310 Blk Pnt Nut Lock 1/4 Lge Flg Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Blkz Nut Crown Lock 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Knob Seat 1/2-13unc Blk Screw Thdrol 3/8 - 16 x 1/2 Ty-TT Cap Spring Seat Page 22 of 26 PP1644JA (1994) STEERING ASSEMBLY Page 23 of 26 PP1644JA (1994) STEERING ASSEMBLY Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 Part Number 532121472 532142033 532135227 532135228 532124931 532121748 819272016 812000029 532124937 532130468 810040600 873610600 532110438 874011056 873901000 532132624 532128762 532057079 532124035 532126684 810040400 871070410 532127501 532109816 532124036 812000029 532136874 532124931 817490612 810040600 873610600 532130467 819111216 810040500 873810500 532124720 817431008 532126805 532100712 873940800 532100711 532121749 532121748 812000029 532121232 532124836 Qty Description Wheel Steering Auto Blk Axle Asm Fr LT W/gzks 38/42 Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga Washer 27/32 X 1-1/4 X 16 Ga Ring Klip #t5304-75 Bearing Col Strg Blk Link Drag Sol Ball Jt 20 064 Washer Lock Hvy Hlcl Spr 3/8 Nut Fin Hex 3/8-24 Unf Spacer Bearing Axle Front Bolt Hex 5/8-11 Unc X 3-1/2 Nut Lock Flange 5/8-11 Unc Pin Axle 5/8 X 1 55/1 54 Lg Shaft Asm Strg 20 31 x 3/4 YP YT Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Lock Hvy Helical 1/4 Screw Hex Socket 1/4-20 X 5/8 Shaft Asm Pittman Nyliner Snap In Bracket Steering Ring Klip #t5304-75 Gear Sector Bearing Race Thrust Harden Screw Thdrol 3/8-16x3/4 Ty-tt Washer Lock Hvy Hlcl Spr 3/8 Nut Fin Hex 3/8-24 Unf Rod Tie Wire Form 19 75 Elec Washer 11/32 x 3/4 x 16 Ga. Washer, Lock Hvy Hlcl Spr 5/16 Locknut 5/16-24 Unf Bushing Strg Blk 742/747 Id Screw Slftp #10-16 X 1/2 Ty-b Insert Cap Strg Wh Aut Gen Blk Washer 53 X 2 25 X 160 Zinc Nut Hex Jam Toplock 1/2-20 Unf Adapter Wheel Strg 758/ 753id Washer 25/32 X 1 1/4 X 16 Ga Washer 25/32 X 1-5/8 X 16 Ga Ring Klip #t5304-75 Cap Spindle Fr Top Blk Fitting Grease Page 24 of 26 PP1644JA (1994) WHEELS & TIRES Page 25 of 26 PP1644JA (1994) WHEELS & TIRES Ref # 1 2 3 4 5 6 7 8 9 10 11 Part Number 532059192 532065139 532106222 532059904 532138337 532124957 532124959 532138336 532122082 532124926 532104757 Qty Description Cap Valve Tire Stem Valve Tire F Ts 15 X 60 - 6 Service Tube Front (Service Item Only) Rim Asm 8"rear Silver Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 6" front Silver Service Tire R Ts 20 10 C Service Tube Rear (Service Item Only) Cap Hub Axle Page 26 of 26 [. . . ]