User manual BENDIX XVISION VISION SYSTEMS

[. . . ] ® Bendix® XVision® System 2 3 1 4 5 6 7 XVision® System (5010086) consists of: Piece Kit/ Part Number Camera Bracket Kit 5010078 Mounting Kit (CB Mount) Mounting Kit (Friction Hinge) Harness Kit Aiming Adjuster Tool 5010081 5010082 5010083 * Camera/ Display Combination * * Kit/ Part is not seviceable and cannot be individually ordered through Bendix. 10 9 8 Item No. 1 2 3 4 5 6 7 8 9 10 Description IR Camera IR Camera Bracket IR Camera Harness Mounting Bracket Display Combiner 25-Pin Connector Fold Mirror Display Harness** Aiming Adjuster Tool Qty. 1 1 1 1 1 1 1 1 2 1 ** The display harness shown is for the friction hinge mount (visor). Figure 1 XVision® System SD-19-5160 1 NOTE: The information in this Service Data is correct and complete as of the time of printing. Options or updates to the XVision® System that were developed after publication may not be included. TABLE OF CONTENTS SAFE MAINTENANCE PRACTICES INTRODUCTION COMPONENTS IR CAMERA BRACKET KIT CB STYLE MOUNTING KIT FRICTION HINGE MOUNTING KIT HARNESS KIT AIMING ADJUSTER TOOL IR CAMERA/DISPLAY COMBINATION REPLACEMENT KITS AIMING ADJUSTER REPLACEMENT WINDOW REPLACEMENT HEATER REPLACEMENT COMBINER MIRROR REPLACEMENT FOLD MIRROR REPLACEMENT ELECTRICAL SYSTEM POWER AND GROUND (INPUTS) OPERATING INPUT VOLTAGE SERVICING THE XVISION SYSTEM ® 3 3 3 4 5 5 6 8 8 9 9 9 9 9 9 10 10 10 11 11 11 12 14 15 16 16 16 17 18 18 21 21 22 24 MOUNTING BRACKET IR CAMERA BRACKET IR CAMERA IR CAMERA WINDOW IR CAMERA WINDOW HEATER DISPLAY COMBINER FOLD MIRROR DISPLAY BRACKET DISPLAY REPLACEMENT HARNESSES AIMING THE IR CAMERA HORIZONTAL AIMING VERTICAL AIMING TROUBLESHOOTING 2 SAFE MAINTENANCE PRACTICES WARNING! [. . . ] Moisture remaining in the sealed area will affect the performance of the IR camera. NOTE: Use care when removing shards of glass. 8. Turn the bezel heater assembly 1/4 turn clockwise to reattach it to the IR camera. Note: Ensure the window is positioned correctly or it can be damaged when installing the bezel. Lock the bezel heater assembly in place with the bezel retention plug. Plug the 2-pin connector of the IR camera harness into the window heater. Plug the 6-pin connector of the IR camera harness into the IR camera connection. Position the IR camera onto the factory-installed aiming assemblies. Rotate the pivot locks on the end of the aiming assemblies 1/4 turn clockwise, using the aiming adjuster tool. This will lock the IR camera in position. Refer to Aiming the IR Camera on pages 21 and 22. IR Camera Window Bezel Heater Assembly Black IR Camera IR Camera Window Seal side Bezel Retaining Plug FIGURE 26 - IR CAMERA WINDOW AND BEZEL RETAINING PLUG 14 IR CAMERA WINDOW HEATER REPLACEMENT 1. Unlock the IR camera by turning the two IR camera aiming adjusters and the IR camera standoff 1/4 turn counterclockwise. Remove the IR camera from the IR camera bracket to gain easier access to the connectors. Disconnect the 6-pin IR camera connector and the 2-pin window heater connector of the IR camera harness from the IR camera. Lay the IR camera face-up for easier access to the bezel retaining plug. Refer to Figure 27. Bezel Heater Assembly IR Camera Window Black side IR Camera IR Camera Window Seal Bezel Retaining Plug FIGURE 27 - BEZEL HEATER ASSEMBLY AND RETAINING PLUG 5. Turn the bezel heater assembly 1/4 turn counterclockwise, until it separates from the IR camera. Use care to prevent the window from falling and breaking. Turn the new bezel heater assembly 1/4 turn clockwise onto the IR camera. Note: Ensure the window has not moved or it will be damaged. Lock the new heater in position with the bezel retaining plug. Plug the 2-pin connector of the IR camera harness into the window heater. [. . . ] Check that the 1 A fast open fuse connecting the blue wire of the vehicle harness to the head lamp circuit is intact. With headlamps on, check that there is 12 Volts at this location, using a multimeter. Check the ground connection of the vehicle harness. Check the 3-pin vehicle harness connections, reference XVision® system schematic, figure 43, on page 23 @ A . [. . . ]