User manual BENSHAW MV ATL SEP

[. . . ] REDISTART MICRO II FULL VOLTAGE SYNCHRONOUS STARTER INSTRUCTION MANUAL SMVRSM ATL SERIES The Leader In Solid State Motor Control Technology Publication #: 890015-08-02 TABLE OF CONTENTS TABLE OF CONTENTS 1. RediStart Micro II Computer Card Jumpers . Use of Overcurrent and Undercurrent Overload . 36 37 38 38 i TABLE OF CONTENTS 5. 2 QUICK START . [. . . ] Starter will trip and require a manual reset. No action will be taken when fault occurs. · Dis - Fault will not trip starter. · WrnA - Fault will not trip starter. · WrnB - Fault will not trip starter. · WrnC z NOTE: Each relay output can be assigned to as many different faults as required. Default The default value for each fault depends on the fault. 55 5. 17 - METERS & RELAYS - METER SETUP Meter #1 , Meter #2 Description The RediStart Micro II displays two meter functions on the right side of the display. These parameters set what each meter will display. The meter locations are as shown. Stop Ready Values I1= 0A V1= 0V Meter #1 Meter #2 The meter#1 display and meter#2 display parameters can each be set to one of the following; - Each phase current in a scrolling manner. · A3 - Each phase voltage in a scrolling manner. · Hz - Thermal overload in percentage from 0% to 100% (100% = Trip). · pf - The elapsed running time in tenths of an hour. · etm - The elapsed running time in hours. · Hetm - The user resettable elapsed running time. · Uetm · Ustr - The user resettable motor starts counter. · KW - Motor real power consumption. · KWH - Kilo-watt-hours used by the motor. · MWH - Mega-watt-hours used by the motor. · KVar - Motor reactive power consumption. · KVA - Motor apparent power consumption. · Slip - The percentage of rotor slip. · GDF - Ground fault current in amps. · Ibal - Motor current imbalance in percentage. [. . . ] A contactor manual is provided with each starter and should be referred to when disassembling and reassembling the contactor. VACUUM Contactor 92 7. DRAWINGS 93 7. 1 - DRAWINGS RediStart Micro II Computer Card Diagram JC10 OPTIONAL RELAY CARD RIBBON CABLE CONNECTOR JC11 OPTION SELECT 5 1 12 JC2 KEYBOARD/ DISPLAY CARD RIBBON CABLE CONNECTOR JPC5 LCD START BUTTON ENABLE JPC8 KEYBOARD / DISPLAY DATA DIRECTION JPC13 AC CONTROL TERMINALS 1 1 JPC13 LCD STOP BUTTON ENABLE 6 SWC1 OVERLOAD RESET PUSHBUTTON IC16 "PARAMETER" MEMORY IC17 PROGRAM MEMORY JPC7 O/L RESET AUTO/MANUAL JC4 POWER & SIGNAL RIBBON CABLE CONNECTOR JPC12 GATE FIRING MODE JC4 JC17 COMMUNICATIONS CARD CONNECTOR JPC25 SYNCHRONOUS OPERATION C54 + SWC2 COMPUTER RESET PUSHBUTTON 1 5 C38 JPC17 VOLTAGE SELECT JPC19 FAULT RESET AUTO/MANUAL JC7 FIELD SCR GATING SIGNAL JPC18 VOLTAGE SELECT WATCHDOG LED LOGIC POWER LED 94 7. 1 - DRAWINGS RediStart Micro II Power Card Layout TBP5A CONTROL POWER FU1 CONTROL POWER FUSE 1 TBP1 2 3 4 TBP6 TBP1 OPTION BOARD POWER TERMINALS 1 2 TBP5A 1 2 3 4 TBP6 CONTROL POWER TBP7 G1 1 2 K1 N/A L3 L3 TO MEDIUM VOLTAGE DIVIDER CONNECTION TBP2 1 TBP2 START/STOP CONTROL INPUTS 2 3 4 5 K1-RUN RELAY G4 1 K2-LOCAL START RELAY K3-LOCAL STOP RELAY TBP8 K4 N/A 2 1 2 3 4 K4-GENERAL FAULT RELAY (SHOWN IN FAULTED STATE) TBP9 G2 1 2 K2 N/A TBP3 RELAY OUTPUTS 5 6 7 8 9 K5-PROGRAMMABLE RELAY #1 L2 K6-PROGRAMMABLE RELAY #2 G5 JP1 1 2 TBP10 K5 1 2 L2 TO MEDIUM VOLTAGE DIVIDER CONNECTION N/A TBP11 G3 1 JP1 POWER & SIGNAL RIBBON CABLE CONNECTOR L1 2 K3 N/A L1 TO MEDIUM VOLTAGE DIVIDER CONNECTION 39 TBP4 1 2 3 40 G6 1 SWP1 O N N/A 2 TBP12 K6 TBP13 1 SW2 2 3 TBP4 CURRENT TRANSFORMER INPUTS 4 5 6 1 2 SW1 7 8 TBP13 AUXILIARY INPUT ANALOG SIGNAL CT SCALING SWITCHES (DIP SWITCHES) 95 7. 1 - DRAWINGS RediStart Micro II Four (4) Relay Card Layout TB2 RELAY OUTPUTS 1 24 TB1 CARD POWER 1 2 BIPC-300013-xx J1 RIBBON CABLE CONNECTOR RediStart Micro II Seven (7) Relay Card Layout K1 Relay 1 2 3 K2 Relay 4 5 6 K3 Relay 7 8 9 K4 Relay 10 11 12 K5 Relay 13 14 15 K6 Relay 16 17 18 K7 Relay 19 20 21 BIPC-300029-xx K1 K2 K3 K4 K5 K6 K7 HOT 1 2 3 4 NEUTRAL TB3 120Vac Connector FU1 J1 J1 Ribbon Cable Connector 96 7. 1 - DRAWINGS RediStart Micro II RS-232/485 Communications Card Layout RediStart Micro II Synchronous Control Card Layout SCR A SCR B SCR C LED 1 POWER ON 10 11 12 G(A) G(A) K(A) 14 15 G(C) 8 9 K(A) FS1 FS1 FS2 A(C) K(C) BIPC-300044-02-00 GND 4 M 5 TO POWER CARD COM GND 6 7 LEM +12 M 2 FS1 ON LED 2 -12 3 POWER ON LED 1 LEM 21 POWER FS1 22 20 19 18 N N 17 L L LED 2 FS1 ON FS1 INPUT 120VAC CONTROL POWER 16 GND 1 97 7. 1 - DRAWINGS RediStart Micro II Reversing/Braking Card Layout TB3 SCR GATE 1A 1 2 TB4 SCR GATE 4A 1 2 K4A TB5 SCR GATE 3A 1 2 K3A TB6 SCR GATE 6A 1 2 K6A TB7 SCR GATE 7/11 1 2 TB5 TB3 LED1 TB4 +24VDC TB2 LED2 TB6 TB7 G7\11 G1A G4A G3A G6A K7\11 K1A COM TB2 GATE POWER G4A G1A G6A G3A G7/11 4 5 TB1 BIPC-300012S/N TB1 GATE SIGNALS 2 1 - ModBUS Master Card (for Remote RTD Module) 24VDC FROM POWER CARD Gnd+24V 24VDC POWER SUPPLY Com +24V J8 DE TxD RxD REMOTE RTD MODULE CONNECTOR A B Com Shield J6 J3 D4 D5 D6 J7 CPU J1 Display J2 U3 RECEIVE TRANSMIT DEVICE ENABLE U6 CPU RIBBON CABLE CONNECTOR J5 U5 U7 810007 02-00 U1 DISPLAY RIBBON CABLE CONNECTOR U4 D3 D2 UJ1 UJ2 LED1 LED2 VALID SLAVE RESPONSE STATUS 98 1 2 3 7. 1 - DRAWINGS RediStart Micro II Display Cut-out 2 27/32" MICRO DISPLAY CUT-OUT TEMPLATE (May not print to scale) 2 15/16" CUT-OUT SIZE: 5-3/8" x 2-5/8" HOLE PATTERN: 5-11/16" x 2-15/16" HOLE SIZE: 3/16" 5 11/16" 99 7. 1 - DRAWINGS 100 8. PARAMETER LIST 101 8. 1 - PARAMETER LIST RediStart Micro II Parameter List General The following pages list the menu parameters for the RediStart Micro II. The list gives the page number where information on the parameter can be found. The list can also be used to record the values that are programmed into the RediStart Micro II for the installation. Each line lists the parameter, page reference, range, step, units, and default setting. [. . . ]