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Manual abstract: user guide BONTRAGER TUBULAR WHEELSETUP
Detailed instructions for use are in the User's Guide.
[. . . ] Remove the tire from the rim and set it aside. Starting at the rim's valve hole, lightly sand the surface of the entire tire bed with 120 grit. Sanding removes remaining mold release and leave a texture for the glue to grip. Apply a small amount of acetone to a clean rag (Figure 21). [. . . ] Inflate the tire just until it rolls over and the base tape is exposed (Figure 23). Apply a thin layer of glue to the base tape. Allow the glue to completely dry.
Attaching the Tubular Tire to the Rim
Tighten the removeable valve core before gluing the tubular on the rim. When riding, the valve stem can rattle in a deep section rim. To reduce the chance of noise, prior to this procedure wrap a layer of electrical tape around the valve stem or apply a drop of glue on the side of the valve stem. As this process nears completion, it is important to work quickly before the glue dries. If it is not already there, place the wheel back in the truing stand. With the acid brush, apply a third layer of glue to the rim. Deflate the tire and place the valve stem into the rim's valve core. WIth your hands at the right and left of the valve, grasp the tread and sidewall of the tire and press down as you work the tire onto the rim bead (Figure 24 and 25).
Applying the Second Layer of Glue
1. If it is not already there, place the wheel back in the truing stand. With the acid brush, apply a second think layer of glue to the rim. Inflate the tire just until it rolls over and the base tape is exposed. Apply a thin layer of glue to the base tape. Allow the glue to completely dry.
Figure 24.
Figure 25.
Figure 22. Apply a thin layer of glue to the rim's tire bed.
Figure 23. Inflate tire until base tape is exposed. Apply a thin layer of glue.
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7. Continue working down the tire, pressing it into rim until there are only a few inches of the tire remaining outside the rim bead (Figure 26). Pick up the wheel and slide the tire on the remaining few inches by pushing with your thumbs (Figure 27). [. . . ] After the glue is completely dry, test the mounting strength. With the tire deflated, roll the tire slightly to check that the tire is adhered up to the edge of the tire well. Check the whole way around the rim and on both sides. If the tire appears to have full adhesion it is ready for inflation. [. . . ]
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