User manual CANNONDALE 2002, 2001 ENGINE PARTS CATALOG
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Manual abstract: user guide CANNONDALE 2002, 2001 ENGINE PARTS CATALOG
Detailed instructions for use are in the User's Guide.
[. . . ] [. . . ] 11 12 13 14 15 16 17 18 19 Trans Cart Plate, Front . 20 21 22 23 24 25 26 27 28
2002 Engine Parts Catalog. fm © 2001 Cannondale Corporation - All Rights Reserved
P/N 5002338 Printed : 2/5/02
Throttle Body
1 12 16 23
10
3 9 5 28 11 7 22 20 26 25 24 18 21 19 8 2 17 27
13
4
6
15
14
1 1 1 1 2 3 1 1 1 1 1 2 1 1 1 1 1 ITEM QTY NO REQD
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 1 1 1 2 2 1 1 1 1 2
1
834-5002039 841-6000578 812-5000513 812-5000512 841-5001561 824-5001974 603-5001971 603-5001972 603-5001973 603-5001148 861-5001149 603-5001346 853-5001564 842-5000959 834-5001581 829-5001743 812-5001489 812-5001473 603-5001401 603-6000352 603-5001142 603-5000827 603-5000825 603-5000704 603-6000351 603-5001890 603-5000688 473-5000409 601-6000683 DEALER PART NUMBER
NUT, M4 WASHER, M4, ZINC BTTNHD TORX SCREW, M5X35 BTTNHD TORX SCREW, M5X25 WASHER, M5 SCREW, PHILLIPS, 10X5/8 BYPASS ACTUATOR BYPASS HOUSING BYPASS GASKET COUPLING, THROTTLE BODY CLAMP, BAND IDLE ADJUSTMENT THUMBWHEEL CIRCLIP, 7mm(STAINLESS) LOCK WASHER, M8 NUT, HEX M8 X 1. 0 IDLE ADJUSTMENT SCREW BHCS, M4 X 0. 7 X 12 BHCS, M4 X 0. 7 X 8 THROTTLE BODY SLEEVE THROTTLE CABLE STOP THROTTLE SPRING SLEEVE SPRING, IDLE ADJUST THUMBWHEEL THROTTLE CABLE PULLEY WASHER, THROTTLE ROD THROTTLE CABLE PULLEY STOP PLATE THROTTLE BODY THROTTLE SPRING THROTTLE POSITION SENSOR THROTTLE BODY ASSEMBLY M/C ATV MODEL DESCRIPTION
DOES NOT INCLUDE #18 & #19 NOTES
THROTTLE BODY PARTS LIST
2
Fuel Injectors
9
6 1
7 8 1 9
5 11 2
3 10 4
3
4
11 1 872-5001545 10 1 872-5001546 9 1 893-5002321 8-1 1 894-6000317 X 8 1 894-5002204-03 X 7 1 891-5002324 6-1 1 894-6000318 X 6 1 894-5002203-02 X 5 2 353-5000478-06 4 2 836-5001458 3 2 353-5000171 2 1 351-5000166 1 4 864-5001607 ITEM QTY DEALER PART M/C ATV MODEL NO REQD NUMBER
O-RING, FUEL INJECTOR, TOP O-RING, FUEL INJECTOR, BOTTOM HOSE SHEATH, BULK HOSE, FUEL, 350 mm HOSE, FUEL, REG TO INJECTOR FUEL HOSE, 6. 4 mm ID, 60 mm HOSE, FUEL, 130 mm HOSE, FUEL, PUMP TO INJECTOR FUEL INJECTOR BASE NUT, HEX FLANGE, M3 FUEL INJECTOR CLIP FUEL INJECTOR SET OTKR HOSE CLAMP, 12. 3mm DESCRIPTION
CUT TO LENGTH TO FUEL REGULATOR TO FUEL REGULATOR TO FUEL PUMP TO FUEL PUMP
INCLUDES FLOW RATE VALUE NOTES
FUEL INJECTORS PARTS LIST
3
Cam Cover & Spark Plug
12 16
13 9
ATV 3-1 3 17
MX
10 18 7 8
1 4 15
2 15 5 14 15 11
18 2 17-1 1 17 1 16 1 15 1 14 1 13 1 12 1 11 1 10 1 9 1 8 4 7 2 6 1 5 1 4 1 3-1 1 3 2 2 1 1-1 1 1 1 ITEM QTY NO REQD 864-5001610 891-6000386-03 X 891-5001352 X 891-5001351 X 513-5000916-01 872-5000915 814-5001925 483-5001781 483-5002029 483-5000853 483-5000852 814-5001927 814-5001945 513-5000914 513-5000913 513-5000912-03 807-6000393-02 X 808-5001043-02 X X 801-5001136 552-6000496-02 X 552-5001126-02 X DEALER PART M/C ATV MODEL NUMBER HOSE CLAMP, DOUBLE WIRE HOSE, OIL, COVER TO SPAR HOSE, OIL, COVER TO STARTER HOSE, OIL, COVER TO FRAME CAM COVER GASKET SET O-RING, 2-023 FHB M5X12 mm, ZINC IGNITION COIL ASSEMBLY SPARK PLUG - CR8EK COIL SEAL- UPPER COIL HOLD DOWN FHB M5X20 mm, ZINC FHB M5X35 mm, ZINC CAM COVER RBR LEFT SIDE CAM COVER RBR INTAKE CAM COVER RBR EXHAUST OIL BREATHER PLUG BREATHER NIPPLE SPLIT DOWEL PIN, 5X10 CAM COVER ASSY CAM COVER ASSY DESCRIPTION
6 15
INCLUDES #4, #5, #6, #14
INCLUDED IN CAM COVER ASSY INCLUDED IN CAM COVER ASSY INCLUDED IN CAM COVER ASSY
NOTES
CAMSHAFT COVER PARTS LIST
4
Cylinder Head
20
19
6
5
21
11 1 10 15 14
4 7 8 12 16 3 2 17 18
21 8 811-5001482 20 4 836-5001182 19 4 841-5000770 18 2 836-5001957 17 2 841-5000713 16 2 816-5000426 15 1 817-5001671 14 1 817-5001454 13 2 593-5001259 12 2 872-5000482 11 1 513-5001861 10 2 872-5000487 9 1 513-5000252-05 8 1 883-5001007 7 2 844-5001724 6 4 816-5001523 5 2 801-5001136 4 2 816-5001457 3 1 872-5001461 2 1 473-5000408 1 1 502-5001446 ITEM QTY DEALER PART M/C ATV MODEL NO REQD NUMBER SHCS, M6X25 mm NUT, HEX FLANGE, M10 FLAT WASHER, M10 STEEL NUT, FLANGE, M8 FLAT WASHER, M8 STUD, M8 FHCS , M6X1. 0X45 FHTS, M5X0. 8X25 OIL TRANSFER TUBE O-RING, 2-011 IDLER GEAR BRACKET O-RING, 2-012 CAMSHAFT IDLER GEAR 31T NEEDLE BEARING, 12X16X10 THRUST WASHER, 12X20X. 08 STUD, M6 X 35 SPLIT DOWEL PIN, 5X10 STUD, M3 X 12 O-RING, 2-111 COOLANT TEMPERATURE SENSOR CYLINDER HEAD SUB ASSY DESCRIPTION NOTES
9 13
CYLINDER HEAD PARTS LIST
5
Valve Train
12
30 10 8 13
11
4 7 19 18
9
24 27 25 20 29 26 23 15 21 17 14 14
1
28
16 2 3
5
6 22
6
Valve Train Parts LIst
30 SEE TABLE VALVE ADJUSTMENT SHIM 29 1 871-5000465 OIL SEAL, 14X25X5 28 1 801-5000792 SOLID DOWEL PIN 5X24 27 2 883-5000506 NEEDLE BEARING, 16X24X13 26 2 881-5000498 BALL BEARING 25 1 871-5001355 OIL SEAL:16X24X5 24 1 871-5001783-02 SEAL, 12X25X5 mm 23 2 871-5000464 OIL SEAL, 40X62X6 22 2 811-5001488 SHCS, M12X 1. 25X 25 21 4 801-5001676 BEARING, ROLLER, 3X9. 8mm 20 2 801-5001406 DOWEL PIN, 2X20 19 1 513-5000253 IDLER GEAR SHAFT 18 1 513-5000251 CMSHFT DRV GR SHAFT 17 2 513-5000249 CAM GEAR 16 1 513-5001982 INTAKE CAMSHAFT 15 1 512-5001756 EXHAUST CAMSHAFT ASSY 14 4 503-5000874 RETAINER, BEARING 13 4 503-5000463 VALVE STEM SEAL 12 4 503-5000239 VALVE BUCKET 11 4 503-5002041 VALVE SPRING KEEPER 10 4 503-5002057 VALVE SPRING RETAINER 9 4 503-5000210-03 INNER VALVE SPRING 8 4 503-5000209-03 OUTER VALVE SPRING 7 4 503-5000208 VALVE SPRING SEAT 6 2 503-5000207 EXHAUST VALVE 5 2 503-5000206 INTAKE VALVE 4 1 503-5000205 VALVE GUIDE 3 2 503-5001965 EXHAUST VALVE SEAT 2 2 503-5001964 INTAKE VALVE SEAT 1 1 502-5001446 CYLINDER HEAD SUB ASSY ITEM QTY DEALER PART DESCRIPTION NO. [. . . ] [. . . ]
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