User manual CARLO GAVAZZI T2000P CONFIGURATION

[. . . ] CARLO GAVAZZI Automation Components PID TEMPERATURE AND PROCESS CONTROLLER T2000P SERIES INDEX INSTRUMENT PANEL FEATURES FUNCTIONS MENU GETTING STARTED Initial Set-up AUTOTUNE Tune or tune at setpoint program PROPORTIONAL CYCLE-TIME Cycle-time recommendations SECOND AND THIRD SETPOINTS (SP2 and SP3) Error messages LINEAR INPUT Set-up procedure FUNCTION LIST Level 1 Level 2 Level 3 Output Options Table Re-transmission Level 4 Level A PROGRAMMER Function overview Getting started (Programmer) Program run mode Display functions Example program Function map Function list Memory allocation table Memory full indicator Programming example Program edit example MECHANICAL INSTALLATION DIN panel cut-out Mounting Cleaning ELECTRICAL INSTALLATION Typical application Input options (diagrams) Output options (diagrams) INPUT SENSOR SELECTION Temperature sensors Linear input SPECIFICATION SAFETY AND WARRANTY 2 3 4 4 4 5 5 5 5 6 6 6 7 7 7 8 8 8 9 10 11 11 12 12 12 13 14 16 17 17 18 18 19 19 19 19 19 20 21 21 22 22 22 22 23 INSTRUMENT PANEL FEATURES Green LED: Setpoint 1 output indicator Green Display: Process variable or Function/Option Upper Red LED: Setpoint 2 output indicator Lower Red LED: Setpoint 3 output indicator ! This page can be photocopied and used as a visual aid and bookmark when working in other parts of the manual. Right Red LED: Program Holdback indicator Orange Display: Setpoint value or program selection ADJUSTMENTS To To To To To To To To enter or exit program mode: scroll through functions: change levels or options: view setpoint units: increase setpoint: decrease setpoint: reset latched alarm or tune fail: run or Hold a program: Press v w together for 3 seconds Press v or w Press D v together or D w together Press D Press D v together Press D w together Press v w together briefly Press D w together for 3 seconds Notes: If in difficulty by becoming "lost" in program mode, press v and w together for 3 seconds to return to display mode, check the INSTRUMENT ADJUSTMENTS above and try again. When in program mode, after 60 seconds of key inactivity the display will revert to either inPt : nonE or, if the initial configuration has been completed, the measured value. Any settings already completed will be retained. During Program Configuration it is recommended that this feature is inhibited. [. . . ] Function Options ) ) hi. SC [sensor maximum] Set full scale sensor minimum °C/°F/units Lo. SC [sensor minimum] sensor maximum °C/ºF/units Set scale minimum (default 0°C/32°F or 0 units) inPt Select input sensor [nonE] (See SENSOR SELECTION table, page 22) NB. If Linear Input selected, start configuration from Level A. unit [nonE] °C °F bAr Psi Ph rh SEt Select required operating unit from above options [Factory settings] shown in brackets From initial power-up; Set inPt nonE unit nonE SP1. d nonE to to to inPt Lin unit SEt (for example) SP1. d rLY 000. 0 (e. g. required resolution) 100. 0 0. 0 50 (ie 20mA) 10 (ie 4mA) LEVEL 3 LEVL 3 OUTPUT CONFIGURATION Note 1: `Read only' after initial configuration. rSET ALL full reset to factory settings required to change SP1. d subsequently. Note 2: Depending on the Model, SP1 and SP2 may be fitted with any of three output types, RLY, SSd or Analog (Specification on page 11/12) where appropriate, these must be allocated during initial configuration. SP3 is always fitted with RLY. To scale the input, select LEVL A, then: Set dECP to An. hi to An. Lo to hi. in to Lo. in to To align SP2 analog re-transmission with SP1 control output, select LEVL 2 then: Set SP2. A to FS. hi And in LEVL. 1 Set SEt. 2 bnd. 2 to to 50 (ie 50% of display range) 100 (ie 100% of display range) Output Options Table Model T2016P2RRR T2016P2SRR T2016P2SSR *T2016P2XRR *T2016P2XSR SP1 Output SP2 Output SP3 Output Finally, set SP1 setpoint value as required for process to start. Using SP1 output for re-transmission Set int. t to dErt to rev. d to SP1 Setpoint to off off 1d. 2d to invert SP1 output midscale RLY SSd RLY SSd AnLG RLY AnLG SSd RLY RLY SSd SSd RLY AnLG SSd AnLG RLY RLY RLY RLY RLY RLY RLY RLY burn Sensor burn-out/break protection Caution: Settings affect fail safe state. [uP. SC] dn. SC 1u. 2d 1d. 2u SP1 Upscale Downscale Upscale Downscale SP2 Upscale Downscale Downscale Upscale CARLO GAVAZZI 8 * Substitute for X in table above, Analog options C = 4­20mA, L = 0­5V, H = 0­10V ) Will be affected by dECP settings in Level A LEVEL 3 CONTINUED Function Options [Factory settings] shown in brackets LEVEL 4 LEVL 4 rEu. d Select output modes: Direct/Reverse Caution: Settings affect fail safe state. [1r. 2d] 1d. 2d 1r. 2r 1d. 2r SP1 Reverse Direct Reverse Direct SP2 Direct Direct Reverse Reverse Access to level 4 is gained through UEr in level 3. Enter level 4 at Lock, release v and w together. Display reads LoCK nonE Program security using Lock [nonE] Select from three Lock options: Press and hold D, press v to index. LEV. 3 Select Reverse on SP1 for heating and Direct for cooling applications. locks level 3, 4, A, P (and C when fitted) CARLO GAVAZZI LEV. 2 ALL Note: locks level 2, 3, 4, A, P (and C when fitted) locks all functions (including C when fitted) Any locked functions and options can still be read. rEu. L Select SP1/2 LED indicator modes [1n. 2n] 1i. 2n 1n. 2i 1i. 2i SP1 Normal Invert Normal Invert SP2 Normal Normal Invert Invert Press w to access following functions. Function Options [Factory settings] shown in brackets ) SPAn [0. 0] to ±25% sensor maximum -1999­2500 in Linear Sensor span adjust For recalibrating to align readings with another instrument e. g. ZEro [0. 0] to ±25% sensor f/s Zero sensor error (see Sensor span adjust above). ChEK [oFF] on Select control accuracy monitor -1999­2500 in Linear ProG [Auto] StAY Program mode auto-exit switch Auto-exit returns display to normal if 60 seconds of key inactivity, select StAY to disable no. AL [oFF] on Disable SP2 alarm annunciator -ALSelect on to disable -ALdi. SS dir 1 to 32 [6] Display sensitivity dir = direct display of input 1 = maximum, 32 = minimum sensitivity ) ) rEAD [Var] hi Read control accuracy monitor Lo dEr. S Derivative sensitivity SEt. L (oFF) 0. 1 to 1. 0 [0. 5] ) tECh UEr [Ct A] CT b Ct 1 Ct 2 Ct 3 Ct 4 oS 1 uS oS 2 Read Autotune tuning cycle data Software version number on Remember next menu exit point and use as new menu entry point, except when exit is in Level 1. rSET [nonE] ALL Resets all functions to factory settings Caution: This selection will lose all of the current settings. LEVEL P LEVEL C LEVL P See PROGRAMMER Section, page 11. LEVL C COMMS SETTINGS; visible only when Comms option fitted. 9 ) Will be affected by dECP settings in Level A LEVEL A Function LEVL A Options Function Options [Factory settings] shown in brackets [Factory settings] shown in brackets Linear Input Scaling Please read in conjunction with Linear Input Set-up Procedure on page 6. brn. 3 [uPSC] uPSC or dnSC Sensor burn-out / break protection Select upscale or downscale rEV. 3 [3d] 3d or 3r Reverse SP3 output mode Select direct or reverse operation ) ) An. hi -1999 to 9999 Adjusts required scale maximum An. Lo -1999 to 9999 Adjusts required scale minimum hi. in Configure input maximum 0. 1 to 50. 0 [1000] [0] [50. 0] Lo. in 0. 0 to 49. 9 [10. 0] Configure Input minimum This setting must be at least 0. 1 less than the setting for hi. in above. Note: Refer to Linear Input conversion factors detailed in the Set-up Procedure on page 6. dECP 000. 0 to 00. 00 [0000] Scale resolution NB. Once the Linear Input option has been selected, the setting here over-rides the scale resolution setting di. SP in Level 2 and will affect the following display readings: Level A: Level 1: Level 2: Level 3: An. hi; An. Lo; Set. 3; hYS. 3 bAnd; ofSt; SPrr; SEt2; bnd. 2 hiSC; LoSC SPAn; ZEro; rEAd; tECh SP3 SETTINGS SP3. A [nonE] Main SP3 operating mode dV. hi dV. lo bAnd FS. hi FS. Lo EoP SP3. b [nonE] LtCh hoLd Lt. ho Subsidiary SP3 operating mode CARLO GAVAZZI SEt. 3 SP3 setpoint adjustment hyS. 3 Set SP3 hysteresis 0 to 2500 0. 1 to 100% of hiSC [0] [20] 10 ) Will be affected by dECP settings in Level A PROGRAMMER INDEX Function overview Getting started Program run mode Display functions Example program Function map Function list Memory allocation table Memory full indicator Programming example Program edit example 11 12 12 12 13 14 16 17 17 18 18 In addition to those settings that determine the segment profile, it is also necessary to set program start values, together with the preferred ramp rate time units for each individual program. At the end of a sequence, a Program can be arranged to repeat (Loop), either a specified number of Cycles, or continuously. Only one Loop can be included in a Program. When the program is running, the Display indicates progress through the sequence of segments, and can additionally be interrogated for further segment information. To speed up Program configuration, several Edit functions have been provided so that individual Segments and Programs may be Deleted or Inserted, and an entire Program may be Copied and then Pasted into another that it will replace. CARLO GAVAZZI For safety reasons, three modes of recovery from a power failure are available. These either automatically Re-start the Program from the beginning, Continue it from where it stopped, or Hold it waiting for a user re-start. Either one or both of the two auxiliary outputs can be configured as Event outputs. [. . . ] Output wiring should be within a Protectively Earthed cabinet. TYPICAL APPLICATION Heater Analogue power controller (+) 17 18 4­20mA (­) 19 20 21 22 23 24 User configurable alarms * Sensor sheaths should be bonded to protective earth or not be accessible. Live parts should not be accessible without the use of a tool. When fitted to the final installation, an IEC/CSA APPROVED disconnecting device should be used to disconnect both LINE and NEUTRAL conductors simultaneously. A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device. Model T2016P2CRR ­ ­ ­ * EMC Immunity EMC immunity may be improved by fitting large Ferrite cores around the sensor cables at the point where they enter the cabinet and an earth bond is recommended. INPUT (­) 1 2 3 (+) 4 5 6 L 7 N 8 TYPICAL APPLICATION In this example the load temperature is monitored by a temperature transducer/transmitter which provides a 4­20mA input signal to the controller. The 4­20mA output has been allocated to SP1 to drive an SCR power controller providing a phase angle controlled output to the heater. [. . . ]