User manual CATERPILLAR 773G BROCHURE

[. . . ] We offer you two customizable fuel economy modes that will let you choose the level of savings. With Cat G Series trucks in your haul fleet, you can be more productive, spend less time on maintenance, and support the environment with new levels of eco performance. Your crew will appreciate all the new comfort and conveniences in our updated cab. Simply put, Cat G Series trucks can and will make a positive difference to both your business and people, all day, every day. The Operator Experience Best in the industry Operator Confidence · Ergonomics that put controls within reach · New braking performance and design · Engine braking option for Automatic Retarding Control · Improved retarder lever ergonomics and activation · Mirror options including heated and concave · Seating that adjusts to individual needs with suspension and three point harness · Seating for trainer or folds up for additional work space · I n-cab fluid level monitoring · Machine event warnings and messaging Operator Comfort · Industry leading access system, with low effort climbing and three points of contact · Exceptionally smooth machine performance · A 50% noise reduction from the F Series cab · Automatic temperature control · Cat Comfort Seat is Series III with vibration reduction · Electric window ­ left side · New foot rest addition Operator Safety · Emergency egress out right side, hinged window · Enhanced ROPS/FOPS design in cab structure · S econdary braking · Ground level daily checks · TKPH/TMPH Tire Monitoring System · Warnings via Advisor display · Body up speed limited, can be set by customer · New tread plate design on access system; better traction; sheds material from walkways 3 Performance Power Intelligent application of power and technology The Cat C27 ACERT diesel engine is delivering 5% additional power to the drive train. [. . . ] Adding a steel or rubber liner is optional for those applications when you are working with highly abrasive or high impact materials. Two additional liner packages are available from the factory: · A 16 mm (0. 62 in), 400 BNH steel liner · A 102 mm (4. 01 in) rubber liner · Sideboards are optional from the factory for the flat floor or dual slope bodies. · A body heat diverter kit is optional for both dual slope and flat floor bodies You will find additional body specifications at the back of this document. Bodies to meet your application and material needs 1 2 Caterpillar's 10/10/20 Policy Caterpillar's 10/10/20 Payload Guidelines are in place to help you maximize component life and the availability of your truck. Your Cat dealer can further explain the 10/10/20 policy. For optimum body life, Caterpillar recommends that 110% payloads occur no more than 10% of the time and that the average of all loads equal the nominal payload. Payloads in excess of 120% of nominal exceed the truck's design parameters. 1) Dual Slope 2) Flat Floor 9 Machine Information and Monitoring Lowering your cost per ton with vital fleet information Your G Series truck has the ability to communicate (and receive) valuable information. As a tire approaches its temperature limits, the operator gets a warning inside the cab. This Caterpillar exclusive feature is an important tool in your efforts to extend tire life. NOTE: TKPH (TMPH) is a measure of the tire's temperature limits to prevent reverse vulcanization of the tire and the associated damage. Cat Product Link Cat Product Link allows remote monitoring of equipment to improve overall fleet-management effectiveness. Product Link is deeply integrated into machine systems. Events and diagnostic codes, as well as hours, fuel, idle time and other detailed information are transmitted to a secure web based application, VisionLinkTM. VisionLink includes powerful tools to convey information to users and dealers, including mapping, working and idle time, fuel level and more. * Product Link licensing not available in all areas. Please consult your Cat dealer for availability. 11 Serviceability Clean, convenient, time-saving solutions G Series will introduce time-saving service improvements to simplify monitoring and maintaining machine fluid levels, help keep your site clean and reduce your costs associated with service. Fluid Fill Service Center A new optional fluid fill service center is located on the right front side of the machine. Technicians can check the level of all machine fluids including: · · · · · Transmission/torque converter hydraulic oil Hoist/Brake hydraulic oil Diesel fuel Engine oil Engine coolant A lighted keypad will indicate three green lights if the fluid level is full, two green lights if the fluid level is at normal levels, and one light if fluid should be added. Cab Fluid Level Monitoring The fluid levels cannot be checked in the cab via the Advisor screen options menu. All the fluids are being monitored but will only indicate to the operator when the level is below a safe operating level. Electrical Service Center An Electrical Service Center is also at ground level located on the right front bumper of the machine. This service center offers connections to: 1. Breaker ­ Main Electrical 12 Brake Wear Indicator G Series trucks will come equipped from the factory with a simple, time-saving brake wear indicator on the left rear wheel that provides technicians with a visible indicator for rear break wear levels. Filters Due to improved hydraulic system updates which have made the system more efficient, Caterpillar is able to extend hydraulic filter life to 1, 000 hours under normal operating conditions. All engine filters are conveniently grouped and easily accessible. Fuel The 773G fuel tank is now larger (795 L or 210 gallons), to extend running time. The tank includes two new sight gauges that levels at ¼ full and ¾ full. Note that Tier 4 Final equipped machines require ultra-low sulfur diesel fuel and low ash engine oil. Cab Air Filter Precleaner An optional cab precleaner is available for air filters. This option can significantly extend your cab filter life and service intervals. [. . . ] From this weight-resistance point, read horizontally to the curve with the highest obtainable gear, then down to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels. GROSS WEIGHT lb × 1000 kg × 1000 lb x 1000 kg x 1000 SPEED with ARC only ARC and Engine Brake E ­ Typical Field Empty Weight L ­ Target Gross Machine Operating Weight 102 739 kg (226, 500 lb) 28 TOTAL RESISTANCE (Grade plus Rolling) km/h mph RIMPULL 773G Standard Equipment Standard equipment may vary. Consult your Cat dealer for details. POWER TRAIN Cat C27 ACERT Tier 4 Final compliant diesel engine: ­ Air cleaner with precleaner (2) ­ Air-To-Air Aftercooler (ATAAC) ­ Electric start ­ Engine idle shutdown ­ Ether starting aid ­ Exhaust muffler ­ NGMR radiator For Tier 4 regions only (U. S. /Canada): ­ Aftertreatment system NOx Reduction System (NRS) Diesel Oxidation Catalyst (DOC) ­ Demand fan ­ MEUI-C fuel system For non-regulated regions only: ­ Direct drive fan ­ MEUI-A fuel system Braking system: ­ Automatic Retarder Control (ARC) ­ Manual retarder (utilizes rear oil cooled, multiple disc brakes) ­ Brake release motor (towing) ­ Dry disc brakes (front) ­ Front brake disconnect switch (front) ­ Oil-cooled multiple disc brakes (rear) ­ Brake wear indicator (rear) ­ Parking brake ­ Secondary brake ­ Service brake Transmission: ­ 7 speed automatic powershift with Electronic Clutch Pressure Control (ECPC) Advanced Productivity Electronic Control Strategy (APECS) ­ Automatic neutral idle ­ Autostall ­ Second gear start SUSPENSION SYSTEMS Suspension, front and rear (EU compliant) ELECTRICAL Alarm backup Alternator, 120 Amp Autolube power supply ready Batteries, maintenance-free, 12V (2), 1, 400 CCA combined Electrical system, 25 Amp, 24V to 12V converter Lighting system: ­ Backup light (halogen) ­ Directional signals/hazard warning (front and rear LED) ­ Engine compartment light ­ Headlights, (halogen) with dimmer ­ Operator access courtesy lights ­ Side profile lights ­ Stop/tail lights (LED) Service center containing: ­ Battery jump start ­ Breakers with spare fuses ­ Lock out switch ­ Ports, ET and VIMS ­ Service lockout switch (power without engine start) TECHNOLOGY PRODUCTS Economy Modes, standard and adaptive Product Link, cellular or satellite Traction Control System (TCS) Truck Production Management System (TPMS) Vital Information Management System (VIMS) OPERATOR ENVIRONMENT Advisor display: ­ Air cleaner service indicator ­ Fluid level monitoring ­ Fuel level monitoring ­ Display languages (market based) Air conditioning/heat Automatic temperature control Ashtray and cigarette lighter Coat hook Cup holders (4) Diagnostic connection port, 24V Entertainment radio ready: ­ 5 amp converter ­ Speakers ­ Antenna ­ Wiring harness Foot rest Gauges/indicators: ­ Brake oil temperature gauge ­ Coolant temperature gauge ­ Engine overspeed indicator ­ Fuel level ­ Hour meter ­ Speedometer with odometer ­ Tachometer ­ Transmission gear indicator Hoist lever Horn Light ­ courtesy Light ­ dome Mirrors, non-heated Power port, 24V and 12V (2) Rollover Protection (ROPS)/ Falling Object Protection (FOPS) Seat, Cat Comfort Series III: ­ Full air suspension ­ Retractable 3-point seat belt with shoulder harness Seat, training with lap belt Steering wheel, padded, tilt and telescopic Storage compartment Sun visor Throttle lock Window, hinged, right side (emergency exit) Window, powered, left side Windshield wiper intermittent and washer 29 773G Standard Equipment Standard equipment (cont'd) GUARDS Driveline Engine crankcase Fan FLUIDS Antifreeze Extended life coolant to ­34° C (­30° F) Grouped ground-level filters OTHER STANDARD EQUIPMENT Body down indicator Body safety pin (secures body in up position) Center mounted rims Fuel tank, 795 L (210 gal) Ground level battery disconnect Ground level engine shutdown Ground level grease fittings Operator Maintenance Manual (OMM) Rims 17 × 35 Rock ejectors Secondary steering (electric) Tie down eyes Tow hooks (front)/tow pin (rear) Vandalism protection locks 30 773G Optional Equipment Optional equipment may vary. Consult your Cat dealer for details. Body heat Body liner Body side boards Cab precleaner Cat Engine Brake Clustered grease fittings Cold weather packages Extended Life Brakes Fluid fill service center HID lights Mirrors, convex Mirrors, heated Spare rim Visibility package (meets ISO 5006 requirements) Wheel chocks Work Area Vision System (WAVS) 31 773G Off-Highway Truck For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www. cat. com © 2012 Caterpillar Inc. [. . . ]