User manual CATERPILLAR PF6 BROCHURE

[. . . ] Cat® C7. 1 ACERTTM Engine The innovative Cat C7. 1 ACERTTM engine is optimized for maximum fuel efficiency and increased power density while meeting all Tier 4 Interim/Stage IIIB emissions requirements. Torque Converter Transfers more power to the ground and optimizes fuel efficiency in all applications. Powershift Transmission The K Series transmissions incorporate a new shifting strategy that delivers smoother shifts, faster acceleration, and increased travel speed when climbing a grade. Fuel Efficiency The PF6 wheel loader has been integrated as a system; from the linkage and work tool carrying the payload, to the engine, transmission and torque converter moving the machine, the system has been optimized to achieve the lowest cost per ton. Contents Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Durability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Productivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Versatility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operator Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Owning Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operating Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Wheel Loader Speci cations . . . . . . . . . . . . . . . . . . . . . . . . . 14 Standard and Optional Equipment . . . . . . . . . . . . . . . . . 34 The Cat® PF6 was designed to improve operator comfort, performance, and productivity, all while meeting Tier 4 Interim/Stage IIIB emissions requirements. [. . . ] · · · Improved fuel efficiency ­ less fuel consumed results in lower emissions. Engine air filter life doubled to reduce cost and waste. Machine is built with a 95% recyclability rate (ISO 16714) to conserve valuable natural resources and further enhance machine end of life value. Improved operator efficiency through enhanced visibility and reduced noise/vibration levels. Product Link family of products and solutions that collect, communicate, store and deliver product and job-site information to maximize productivity and reduce costs. Major components are rebuildable, eliminating waste and saving money by giving the machine and/or major components a second ­ and even third ­ life. Conserving Resources · · · Customer Support Machine Selection Cat dealers are ready to help evaluate machine options; from new or used machine sales, to rental or rebuild options, Cat dealers can provide an optimal solution to meet customer business needs. Ready to Help. Anywhere. Product Support Cat dealers are with customers every step of the way to maximize machine uptime by providing unsurpassed worldwide parts support, trained technicians and customer support agreements. Operation To help maximize the return on your investment, Cat dealers offer various training resources to improve operating techniques. Financing Cat dealers offer financing options to meet a variety of customer needs. Owning Costs Proven Best Investment Customer Support Agreements A Customer Support Agreement (CSA) is an arrangement between you and your Cat dealer that helps you lower your total cost per ton. CSAs are flexible, allowing them to be tailored to your business needs. They can range from simple Preventive Maintenance Kits to elaborate Total Cost Performance Guarantees. Having a CSA with your Cat dealer enables more time for you to do what you do best ­ run your business. Monitoring Systems Monitoring product health is key to optimizing the life of an investment into a Cat Wheel Loader. · Cat Product Link ­ Cat Product Link allows remote monitoring of equipment to improve overall fleet management effectiveness. Reduce transport distance for load and carry cycles by optimizing job site layout. Loading Bucket ­ Load in first gear and keep engine rpm low. Raise and tilt bucket smoothly and do not use a "pumping" motion. Avoid lift lever detent and use transmission neutralizer. Loading Truck or Hopper ­ Do not raise the work tool any higher than necessary. Keep engine rpm low and unload in controlled manner. Idle ­ Set the parking brake to engage Engine Idle Management System. 13 Machine configuration, operator technique, and job site layout can impact fuel consumption by as much as 30 percent. · · · · · PF6 Wheel Loader Specifications Engine Engine Model Max Gross Power (1, 900 rpm) ­ SAE J1995 Max Gross Power (1, 900 rpm) ­ SAE J1995 (metric) Max Net Power (1, 900 rpm) ­ ISO 9249 Max Net Power (1, 900 rpm) ­ ISO 9249 (metric) Max Net Power (1, 900 rpm) ­ SAE J1349 Max Net Power (1, 900 rpm) ­ SAE J1349 (metric) Max Net Power (1, 900 rpm) ­ EEC 80/1269 Max Net Power (1, 900 rpm) ­ EEC 80/1269 (metric) Peak Gross Torque (1, 300 rpm) ­ SAE J1995 Peak Net Torque (1, 400 rpm) ­ SAE J1349 Bore Stroke Displacement Cat® C7. 1 ACERTTM 173 kW 232 hp Buckets Bucket Capacities 2. 50 to 9. 20 m3 3. 25 to 12. 00 yd3 Hydraulic System Steering System Pump Type Implement System ­ Maximum Pump Output (2, 340 rpm) Implement System ­ Maximum Operating Pressure Implement System ­ Optional 3rd and 4th Function Maximum Flow Implement System ­ Optional 3rd and 4th Function Maximum Pressure Hydraulic Cycle Time ­ Raise from Carry Position Hydraulic Cycle Time ­ Dump, at Maximum Raise Hydraulic Cycle Time ­ Lower, Empty, Float Down Hydraulic Cycle Time ­ Total Piston 340 L/min 90 gal/min · Refer to bucket selection chart. 175 kW 234 hp Operating Speci cations Static tipping load full 40° turn ­ ISO 14397-1* Static tipping load full 40° turn ­ Rigid Tires** Breakout Force 3 3 11 008 kg 24, 261 lb 26 200 kPa 3, 800 psi 157 kW 211 hp 11 774 kg 25, 951 lb 280 L/min 74 gal/min 159 kW 213 hp 161 kN 36, 203 lb 20 700 kPa 3, 000 psi 157 kW 211 hp 159 kW 213 hp 157 kW 211 hp · For 3. 1 m (4. 0 yd ) general purpose buckets with BOCE. * Full compliance to ISO (2007) 14397-1 Sections 1 thru 6, which requires 2% veri cation between calculations and testing. ** Compliance to ISO (2007) 14397-1 Sections 1 thru 5. 5. 9 Seconds 1. 8 Seconds 159 kW 213 hp Transmission Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4 6. 9 km/h 12. 9 km/h 22. 7 km/h 37. 9 km/h 7. 5 km/h 14. 1 km/h 24. 8 km/h 39. 8 km/h 4. 3 mph 8. 0 mph 14. 1 mph 23. 6 mph 4. 7 mph 8. 8 mph 15. 4 mph 24. 7 mph 2. 5 Seconds 10 Seconds 1054 Nm 777 ft-lb · Cycle time with rated payload. 988 Nm 729 ft-lb Brakes Brakes Meet OSHA, SAE J1473 OCT90 and ISO 3450-1985 required standards 105 mm 135 mm 7. 01 L 4. 1 in 5. 3 in 427. 8 in3 · Maximum travel speed in standard vehicle with empty bucket and standard L3 tires with 787 mm (31 in) roll radius. · Cat engine with ACERTTM Technology ­ meets Tier 4 Interim/Stage IIIB emissions requirements. Weights Operating Weight 19 425 kg 42, 811 lb · For 3. 1 m3 (4. 0 yd3) general purpose buckets with BOCE. 14 Axles Front Rear Maximum SingleWheel Rise and Fall Fixed Oscillating ± 13 degrees 481 mm 18. 9 in Cab ROPS/FOPS Meets SAE and ISO standards Service Re ll Capacities Fuel Tank ­ Standard Cooling System Crankcase Transmission Differentials and Final Drives ­ Front Differentials and Final Drives ­ Rear Hydraulic Tank 314 L 60 L 18 L 43 L 43 L 43 L 189 L 83 gal 15. 9 gal 4. 8 gal 11. 4 gal 11. 4 gal 11. 4 gal 49. 9 gal Tires · Choose from a variety of tires to match your application. [. . . ] (ISO) Full compliance to ISO 14397-1 (2007) Sections 1 thru 6, which requires 2% verification between calculations and testing. (Rigid Tire) Compliance to ISO 14397-1 (2007) Sections 1 thru 5. 27 PF6 Wheel Loader Specifications Operating Specifications Bucket Type Edge Type Capacity ­ Rated (§) Capacity ­ Struck (§) Width (§) Dump Clearance at Maximum Lift and 45° Discharge (§) Reach at Maximum Lift and 45° Discharge (§) Reach at Level Lift Arm and Bucket Level (§) Digging Depth (§) Overall Length Overall Height with Bucket at Maximum Lift Loader Clearance Circle with Bucket at Carry Position (§) Static Tipping Load, Straight (ISO)* Static Tipping Load, Straight (Rigid Tire)* Static Tipping Load, Articulated (ISO)* Static Tipping Load, Articulated (Rigid Tire)* Breakout Force** (§) Operating Weight* Bolt-On Edges m yd3 m3 yd3 mm ft/in mm ft/in mm ft/in mm ft/in mm in mm ft/in mm ft/in mm ft/in kg lb kg lb kg lb kg lb kN lb kg lb 3 Material Handling ­ Fusion QC Teeth and Segments 2. 90 3. 79 2. 40 3. 14 2994 9'9" 2685 8'9" 1459 4'9" 2862 9'4" 90 3. 5" 8348 27'5" 5480 18'0" 13 932 45'9" 11 992 26, 430 12 711 28, 016 10 298 22, 697 11 033 24, 317 158 35, 524 19 944 43, 955 Teeth 2. 70 3. 53 2. 20 2. 88 2994 9'9" 2685 8'9" 1459 4'9" 2862 9'4" 60 2. 3" 8348 27'5" 5480 18'0" 13 932 45'9" 12 308 27, 127 13 038 28, 736 10 598 23, 359 11 343 25, 001 173 38, 869 19 787 43, 609 Bolt-On Edges 3. 10 4. 05 2. 61 3. 41 2927 9'7" 2779 9'1" 1389 4'6" 2746 9'0" 90 3. 5" 8220 27'0" 5517 18'2" 13 788 45'3" 12 038 26, 533 12 761 28, 125 10 349 22, 809 11 087 24, 436 153 34, 496 19 885 43, 825 Teeth and Segments 3. 10 4. 05 2. 61 3. 41 2994 9'9" 2653 8'8" 1491 4'10" 2907 9'6" 90 3. 5" 8393 27'7" 5517 18'2" 13 959 45'10" 11 899 26, 227 12 621 27, 816 10 210 22, 504 10 947 24, 127 152 34, 217 19 993 44, 063 Teeth 2. 90 3. 79 2. 44 3. 19 2994 9'9" 2653 8'8" 1491 4'10" 2907 9'6" 60 2. 3" 8393 27'7" 5517 18'2" 13 959 45'10" 12 216 26, 924 12 947 28, 536 10 510 23, 165 11 257 24, 811 166 37, 348 19 836 43, 717 2. 90 3. 79 2. 40 3. 14 2927 9'7" 2811 9'2" 1357 4'5" 2701 8'10" 90 3. 5" 8175 26'10" 5480 18'0" 13 761 45'2" 12 130 26, 734 12 851 28, 323 10 436 23, 001 11 172 24, 624 159 35, 805 19 836 43, 717 * Static tipping loads and operating weights shown are based on a global machine configuration with Michelin 23. 5R25 XHA2 L3 Radial tires, full fluids, operator, standard counterweight, standard linkage, cold start, roading fenders, Product Link, open differential axles (front/rear), power train guard, secondary steering, and sound suppression. ** Measured 102 mm (4") behind tip of cutting edge with bucket hinge pin as pivot point in accordance with SAE J732C. *** Rock bucket specifications are given on Michelin 23. 5R25 XLDD2 L5 Radial tires. 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