User manual CATERPILLAR SH660 HD BROCHURE

[. . . ] G Series Safety With improved designs that impact braking, traction control, object detection and egress, G Series is setting new standards of safety in this size class of truck. Sustainable Designs The SH660 HD reaches new levels of sustainability using less fuel, producing fewer emissions for the U. S. and reducing sound levels by 50% for the operator. Contents The Operator Experience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fuel Saving Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Structural Integrity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Emission Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 G Series Body Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Machine Information and Monitoring . . . . . . . . . . . 10 Cat MineStarTM System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Special Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 2 Since its introduction, in 1977, the Cat® 777 off-highway truck has set the standard in the industry for durability and value. With the introduction of the G Series, Caterpillar introduces a truck with new levels of performance, productivity, and operator comfort. [. . . ] These DOC canisters reduce particulate emissions. Tier 4 Final C32 ACERT engines are equipped with MEUI-C injectors. These injectors offer exceptional fuel atomization for engines running at slower speeds. MEUI-C injectors have an improved fuel shut off response time, saving fuel and reducing emissions. Note that Tier 4 Final equipped machines require the use of ultra-low sulfur diesel fuel and CJ-4 low ash engine oil. For customers purchasing trucks outside of the U. S. or Canada, Caterpillar offers emission controls similar to those used for Tier 2 regulations. 8 G Series Body Strategy Because no job site or material is identical, Caterpillar offers its customers several body options. Whether you run on steep grades, off load to a crusher, or haul lightweight material, Caterpillar can accommodate with dual slope, flat floor and coal bodies designed for lightweight materials. In addition, steel and rubber liner options provide additional protection. Bodies to meet your application and material needs Caterpillar's 10/10/20 Policy Caterpillar's 10/10/20 Payload Guidelines are in place to help you maximize component life and the availability of your truck. Your Cat dealer can further explain the 10/10/20 policy. For optimum body life, Caterpillar recommends that 110% payloads occur no more than 10% of the time and that the average of all loads equal the nominal payload. With GNSS tracking capabilities, it generates reports showing where health and operational alerts occur. That can help you spot site problems ­ such as suboptimal haul road conditions ­ that affect machine health, machine availability and asset life. For more information on Cat MineStar System capabilities visit mining. cat. com/miningtechnology. 13 Serviceability Clean, convenient, time-saving solutions G Series will introduce time-saving service improvements to help reduce your costs associated with maintaining your fleet. Fluid Fill Service Center A new optional fluid fill service center is located on the left front side of the machine. Technicians can check the level of all machine fluids including: · · · · · Transmission/torque converter hydraulic oil Hoist/Brake hydraulic oil Diesel fuel Engine oil Engine coolant A lighted keypad will indicate three green lights if the fluid level is full, two green lights if the fluid level is at normal levels, and one light if fluid should be added. Cab Fluid Level Monitoring Operators are notified when a fluid level is approaching its low level threshold, allowing them to take action in a timely manner. Electrical Service Center An Electrical Service Center is also at ground level located on the right front bumper of the machine. This service center offers connections to: 1. Breaker ­ Main Electrical 14 Brake Wear Indicator G Series trucks will come equipped from the factory with a simple, time-saving brake wear indicator on the left rear wheel that provides technicians with a visible indicator for rear break wear levels. Filters Due to improved hydraulic system updates which have made the system more efficient, Caterpillar is able to extend hydraulic filter life to 1, 000 hours under normal operating conditions. All engine filters are conveniently grouped and easily accessible. Fuel The SH660 HD fuel tank comes in two sizes: 1136 L/300 gal and 1325 L/350 gal. It features fast fill at the tank with the port recessed to avoid damage. New sight gauges indicate 1/4 and 3/4 fill levels. A capacitive fuel level indicator provides real time fuel level information. Cab Air Filter Precleaner An optional precleaner is available for cab air filters. This option can significantly extend your filter life and service intervals. Right Side Platform The right side platform on the SH660 HD has been designed specifically to handle customer attachments that may include mandatory fire suppression hardware. 15 Special Packages Options to meet your needs XQ Sound Suppression Package For environments sensitive to sound, the XQ package reduces the spectator noise level of the machine to 112 dB(A) using both the ISO 6393 and ISO 6395 test procedures. [. . . ] · Hearing protection may be needed when operating with an open operator station and cab (when not properly maintained or doors/windows open) for extended periods or in a noisy environment. Steering Steering Standards Steer Angle Turning Diameter ­ Front Turning Circle Clearance Diameter SAE J1511 FEB94 ISO 5010:1992 30. 5º 25. 3 m 28. 4 m 83 ft 93 ft 20 Weight/Payload Calculation ­ Tier 4 Final Examples SH660 HD ­ X Body (flat floor) Base ­ Floor/Sidewall/Frontwall Liner ­ Floor/Sidewall/Frontwall Payload Capacity Target Gross Machine Weight Empty Chassis Weight Body System Weight Empty Machine Weight Attachments Fuel Tank Size Fuel Tank ­ 100% Fill Debris Allowance ­ 2% Empty Operating Weight** Target Payload* Target Payload* 10/10/20 Policy* Nominal Payload ­ 100% Maximum Working Payload ­ 110% Not to Exceed Payload ­ 120% Maximum Gross Machine Weight* SH660 HD ­ Dual Slope Base ­ Floor/Sidewall/Frontwall Liner ­ Floor/Sidewall/Frontwall Payload Capacity Target Gross Machine Weight Empty Chassis Weight Body System Weight Empty Machine Weight Attachments Fuel Tank Size Fuel Tank ­ 100% Fill Debris Allowance ­ 2% Empty Operating Weight** Target Payload* Target Payload* 10/10/20 Policy Nominal Payload ­ 100% Maximum Working Payload ­ 110% Not to Exceed Payload ­ 120% Maximum Gross Machine Weight* **Refer to Caterpillar 10/10/20 overload policy. 21 kg (lb) kg (lb) kg (lb) kg (lb) 94 994 (211, 892) 89 163 98 079 (196, 542) (216, 196) 87 891 96 680 (193, 737) (213, 111) 104 494 (233, 081) L (gal) kg (lb) kg (lb) kg (lb) kg (lb) tonnes (tons) 1136 955 1344 68 316 94 994 95. 0 (300) (2, 106) (2, 963) (148, 145) (211, 892) (105. 9) 1136 955 1480 74 011 89 163 89. 2 (300) (2, 106) (3, 264) (163, 194) (196, 542) (98. 3) 1136 955 1505 75 258 87 891 87. 9 (300) (2, 106) (3, 319) (165, 944) (193, 737) (96. 9) mm in mm in kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) 95 200 (209, 854) 90 393 99 432 (199, 254) (219, 180) 88 674 97 541 (195, 465) (215, 011) 87 865 96 652 (193, 681) (213, 049) 104 720 (230, 840) kg (lb) kg (lb) kg (lb) kg (lb) L (gal) kg (lb) kg (lb) kg (lb) kg (lb) tonnes (tons) mm in mm in 327-0400 Body System 20/10/12 (0. 79/0. 39/0. 47) NA 363-5111 363-5112 363-5113 Body + Steel Liner Body + HD Steel Liner Body + Rubber Liner 20/10/12 (0. 79/0. 39/0. 47) 12/10/6 (0. 47/0. 39/0. 24) 20/10/12 (0. 79/0. 39/0. 47) 16/10/10 (0. 63/0. 39/0. 39) 20/10/12 (0. 79/0. 39/0. 47) 102/10/10 (4. 02/0. 39/0. 39) 64. 1 m3 (83. 8 yd3) 63. 5 m3 (83. 1 yd3) 63. 3 m3 (82. 8 yd3) 60. 9 m3 (79. 7 yd3) 164 654 (363, 000) 164 654 (363, 000) 164 654 (363, 000) 164 654 (363, 000) 51 286 (113, 085) 51 286 (113, 085) 51 286 (113, 085) 51 286 (113, 085) 15 851 (34, 945) 20 676 (45, 583) 22 249 (49, 501) 23 042 (50, 800) 67 137 (148, 036) 71 850 (158, 428) 73 535 (162, 144) 74 328 (163, 892) 1136 955 1362 68 092 95 200 95. 2 (300) (2, 106) (3, 003) (150, 143) (209, 854) (104. 9) 1136 955 1456 74 011 90 393 90. 4 (300) (2, 106) (3, 211) (160, 535) (199, 254) (99. 6) 1136 955 1490 74 490 88 674 88. 7 (300) (2, 106) (3, 285) (164, 250) (195, 465) (97. 7) 1136 955 1525 75 283 87 865 87. 9 (300) (2, 106) (3, 319) (165, 999) (193, 681) (96. 8) 114 240 (251, 825) 108 471 (239, 105) 106 409 (234, 558) 105 438 (232, 417) 182 332 (401, 968) 181 276 (399, 640) 180 899 (398, 808) 180 721 (398, 416) 242-3170 Body System 20/10/12 (0. 79/0. 39/0. 47) None 277-3212 Body + Steel Liner 20/10/12 (0. 79/0. 39/0. 47) 277-3213 Body + Rubber Liner 20/10/12 (0. 79/0. 39/0. 47) 16/8/8 102/10/10 (0. 63/0. 31/0. 31) (4. 02/0. 39/0. 39) 60. 1 m3 (78. 6 yd3) 59. 5 m3 (77. 8 yd3) 57. 0 m3 (74. 6 yd3) 164 654 (363, 000) 164 654 (363, 000) 164 654 (363, 000) 51 286 (113, 085) 51 286 (113, 085) 51 286 (113, 085) 16 075 (32, 954) 21 770 (48, 003) 23 017 (50, 752) 67 361 (146, 039) 73 056 (161, 088) 74 303 (163, 837) 113 993 (254, 271) 106 995 (235, 850) 105 469 (232, 485) 182 309 (402, 416) 181 006 (399, 045) 180 727 (398, 429) SH660 HD Off-Highway Truck Specifications Weight/Payload Calculation ­ Tier 4 Final Examples SH660 HD ­ Gateless Coal Body Base ­ Floor/Sidewall/Frontwall Liner ­ Floor/Sidewall/Frontwall Payload Capacity Target Gross Machine Weight Empty Chassis Weight Body System Weight Empty Machine Weight Attachments Fuel Tank Size Fuel Tank ­ 100% Fill Debris Allowance ­ 2% Empty Operating Weight** Target Payload* Target Payload* 10/10/20 Policy Target Payload ­ 100% Target Payload ­ 110% Target Payload ­ 120% Maximum Gross Machine Weight* **Refer to Caterpillar 10/10/20 overload policy. kg (lb) kg (lb) kg (lb) kg (lb) 94 324 (207, 929) 93 185 (205, 419) 93 302 (205, 676) 92 075 (202, 971) 103 756 (228, 722) 102 504 (225, 961) 102 632 (226, 244) 101 282 (223, 268) 113 189 (249, 515) 111 822 (246, 503) 111 962 (246, 811) 110 490 (243, 565) 182 140 (401, 545) 181 890 (400, 994) 181 915 (401, 050) 181 646 (400, 456) kg (lb) kg (lb) kg (lb) kg (lb) L (gal) kg (lb) kg (lb) kg (lb) kg (lb) tonnes (tons) mm in mm in 321-5400 Body System 14/10/10 (0. 55/0. 39/0. 39) None 89. 3 m3 164 654 51 286 16 710 67 996 1136 955 1379 68 951 94 324 94. 3 321-5410 Body System 14/10/10 (0. 55/0. 39/0. 39) None 321-5500 Body System 14/10/10 (0. 55/0. 39/0. 39) None 321-5500 Body System 14/10/10 (0. 55/0. 39/0. 39) None (164. 7 yd3) (363, 000) (113, 085) (41, 700) (154, 785) (300) (2, 106) (3, 138) (156, 891) (202, 971) (101. 5) (116. 8 yd3) 106 m3 (363, 000) 164 654 (113, 085) 51 286 (36, 839) 17 826 (149, 924) 69 112 (300) (2, 106) (3, 041) (152, 030) (207, 929) (104. 0) 1136 955 1402 70 067 93 185 93. 2 (138. 6 yd3) 110 m3 (363, 000) 164 654 (113, 085) 51 286 (39, 300) 17 712 (152, 385) 68 998 (300) (2, 106) (3, 090) (154, 491) (205, 419) (102. 7) 1136 955 1399 69 953 93 302 93. 3 (143. 9 yd3) 125. 9 m3 (363, 000) 164 654 (113, 085) 51 286 (39, 048) 18 915 (152, 133) 70 200 (300) (2, 106) (3, 085) (154, 239) (205, 676) (102. 8) 1136 955 1423 71 156 92 075 92. 1 22 10/10/20 Payload Management Policy for Optimal Machine Life The ideal hauling strategy that maximizes machine and machine component life is to keep the mean of all payloads at or below the machine's rated target payload. 90% of loads should fall into this range No more than 10% of loads should exceed 10% of the target payload No loads should be above 20% of the target payload 90% of Loads SH660 HD Payload, Tons 80 85 77. 3 85% 90 81. 8 90% 95 86. 4 95% 100 90. 9 100% 105 95. 4 105% 110 100 110% 10% of Loads 115 104. 5 115% 120 109. 1 120% SH660 HD Payload, Tonnes 72. 7 % of Target Payload 80% DO NOT EXCEED 23 Productivity Number of Loads Durability SH660 HD Off-Highway Truck Specifications Dimensions All dimensions are approximate. 12 2 3 11 14 13 10 15 1 9 16 17 7 8 5 4 6 18 19 20 21 1 Height to Top of ROPS 2 Overall Body Length 3 Inside Body Length 4 Overall Length 5 Wheelbase 6 Rear Axle to Tail 7 Ground Clearance 8 Dump Clearance 9 Loading Height ­ Empty 10 Inside Body Depth ­ Maximum 11 Overall Height ­ Body Raised 12 Operating Width 13 Front Tire Width 14 Engine Guard Clearance 15 Overall Canopy Width 16 Outside Body Width 17 Inside Body Width 18 Front Canopy Height 19 Rear Axle Clearance 20 Rear Dual Tire Width 21 Overall Tire Width Dual Slope 4730 mm 15. 50 ft 9830 mm 6580 mm 4560 mm 3062 mm 896 mm 965 mm 4380 mm 1895 mm 9953 mm 6687 mm 4170 mm 864 mm 6200 mm 5524 mm 5200 mm 5200 mm 902 mm 3576 mm 5223 mm 21. 50 ft 14. 90 ft 10. 00 ft 2. 90 ft 3. 10 ft 14. 30 ft 6. 20 ft 21. 90 ft 13. 60 ft 2. 80 ft 20. 30 ft 18. 10 ft 17. 00 ft 17. 00 ft 2. 90 ft 11. 70 ft 17. 10 ft X Body 4730 mm 15. 50 ft 7037 mm 4560 mm 3263 mm 896 mm 893 mm 4429 mm 1777 mm 6687 mm 4170 mm 864 mm 6200 mm 5682 mm 5450 mm 5370 mm 902 mm 3576 mm 5223 mm 23. 09 ft 14. 96 ft 10. 71 ft 2. 94 ft 2. 93 ft 14. 53 ft 5. 83 ft 21. 94 ft 13. 68 ft 2. 83 ft 20. 34 ft 18. 64 ft 17. 88 ft 17. 62 ft 2. 96 ft 11. 73 ft 17. 14 ft Coal Body 1 4730 mm 15. 50 ft 7562 mm 4560 mm 3473 mm 896 mm 935 mm 4851 mm 2223 mm 6706 mm 4170 mm 864 mm 6404 mm 6365 mm 6150 mm 5840 mm 902 mm 3576 mm 5223 mm 24. 81 ft 14. 96 ft 11. 39 ft 2. 94 ft 3. 07 ft 15. 92 ft 7. 29 ft 22. 00 ft 13. 68 ft 2. 83 ft 21. 01 ft 20. 88 ft 20. 18 ft 19. 16 ft 2. 96 ft 11. 73 ft 17. 14 ft Coal Body 2 4730 mm 15. 50 ft 7734 mm 4560 mm 3644 mm 896 mm 821 mm 5321 mm 2693 mm 6706 mm 4170 mm 864 mm 6404 mm 6368 mm 6150 mm 5840 mm 902 mm 3576 mm 5223 mm 25. 37 ft 14. 96 ft 11. 96 ft 2. 94 ft 2. 69 ft 17. 46 ft 8. 84 ft 22. 00 ft 13. 68 ft 2. 83 ft 21. 01 ft 20. 89 ft 20. 18 ft 19. 16 ft 2. 96 ft 11. 73 ft 17. 14 ft 32. 20 ft 10 070 mm 33. 04 ft 10 274 mm 33. 71 ft 10 445 mm 34. 27 ft 10 535 mm 34. 50 ft 10 758 mm 35. 30 ft 10 968 mm 35. 98 ft 11 140 mm 36. 55 ft 32. 60 ft 10 071 mm 33. 04 ft 10 319 mm 33. 85 ft 10 319 mm 33. 85 ft 24 Retarding Performance (Tier 4 Final) To determine retarding performance: Add lengths of all downhill segments and, using this total, refer to proper retarding chart. Read from gross weight down to the percent effective grade. [. . . ]