User manual DAHON TOURNEY REAR DRIVE SYSTEM TECHNICAL SERVICE INSTRUCTIONS

[. . . ] General Safety Information WARNING · Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result in damage and/or failure of the chain. · Use the reinforced connecting pin only for connecting the narrow type of chain. · There are two different types of reinforced connecting pins available. [. . . ] Operate lever to change gears, and check that no noise occurs in any of the gear positions. For the best SIS performance, periodically lubricate all power-transmission parts. Guide pulley RD-FT30 Push in and tighten 5 mm Allen Key Technical Service Instructions SI-6KP0A Tightening torque: 8 - 10 N·m {70 - 86 in. lbs. } Tightening torque: 3 - 4 N·m {26 - 34 in. lbs. } RD-TX70 / TX50 / TX30 Bracket Bracket bolt 2. Connection and securing of cable Rear Drive System Installation of the freewheel In order to realize the best performance, we recommend that the following combination be used. Series Gears Shifting lever Outer casing Rear derailleur Multiple freewheel Chain Bottom bracket cable guide Right 7 - gears SL-RS43-7 SIS40 RD-TX70/RD-TX50 RD-TX30 MF-TZ37/HG50 MF-HG37/TZ07 CN-HG50 SM-SP18/BT18 6 - gears SL-RS43-6 SIS40 RD-TX70/RD-TX50 RD-TX30/RD-TY18 MF-HG40-6/HG22 MF-TZ06 CN-HG50 SM-SP18/BT18 Tourney 7 - gears SL-RS43-7 SIS40 RD-TX70/RD-TX50 RD-TX30 RD-FT30 MF-TZ37/TZ07 MF-HG50 CN-HG50 SM-SP18/BT18 6 - gears SL-RS43-6 SIS40 RD-TX70/RD-TX50 RD-TX30/RD-TY18 RD-FT30 MF-HG40-6/HG22 MF-TZ06 CN-HG50 SM-SP18/BT18 Tightening torque: 30 N·m {260 in. lbs. } Connect the cable to the rear derailleur and, after taking up the initial slack in the cable, reattach to the rear derailleur as shown in the illustration. Secure the cable by pulling it with pliers with a force of 5 - 10 kg. Tightening torque: 5 - 7 N·m {44 - 60 in. lbs. } Note: Be sure that the cable is securely in the groove. To install Freewheel removal tool TL-FW30 Pull Replacing the inner cable Replace the inner cable by carrying out steps to as shown in the illustrations. To disassemble Groove Inserting the inner cable Insert the inner cable into the outer casing from the end with the marking on it. Apply grease from the end with the marking in order to maintain cable operating efficiency. Marking Chain length < GS > Add 2 links (with the chain on both the largest sprocket and the largest chainring) Largest chainring Largest chainring Cutting the outer casing < SS > Smallest sprocket Largest chainring When cutting the outer casing, cut the opposite end to the end with the marking. After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter. Attach the same outer end cap to the cut end of the outer casing. Outer end cap This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer. Chain Guide pulley Chain Tension pulley One Holland, Irvine, California 92618, U. S. A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai, Osaka 590-8577, Japan Right angle to the ground Please note: specifications are subject to change for improvement without notice. XBC SZK Printed in Singapore General Safety Information WARNING · Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result in damage and/or failure of the chain. · Use the reinforced connecting pin only for connecting the narrow type of chain. · There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which pin to use. If connecting pins other than reinforced connecting pins are used, or if a reinforced connecting pin or tool which is not suitable for the type of chain is used, sufficient connection force may not be obtained, which could cause the chain to break or fall off. Chain 9-speed super narrow chain such as CN-7701 / CN-HG93 8- / 7- / 6-speed narrow chain such as CN-HG50 / CN-IG51 Reinforced connecting pin Silver 6. 5mm Specifications Shifting lever Model number Gears SL-RS43-L SIS 3 - gears Installation of the front derailleur 1. We strongly recommend only using genuine Shimano replacement parts. · Read these Technical Service Instructions carefully, and keep them in a safe place for later reference. Front chainwheel Model number Front chainwheel tooth combination Crank arm length Pedal thread dimensions Bottom bracket cup thread dimensions Applicable front derailleur FC-TX71 FC-TY33 48T-38T-28T 170mm BC 9/16" X 20 T. P. I. (English thread) BC 1. 37" X 24 T. P. I. [. . . ] Leave a gap of 0. 5 mm between the Revo-shift lever and the half grip. Gear shifting operation Chain Right angle to the ground Chain guide inner plate Chain Outer casing adjustment barrel Adjustment Pedaling becomes heavier 6. Troubleshooting chart After completion of steps 1 - 5, move the shifting lever to check the shifting. (This also applies if shifting becomes difficult during use. ) If the chain falls to the crank side Tighten the top adjustment screw clockwise (about 1/4 turn). Loosen the top adjustment screw counterclockwise (about 1/8 turn). [. . . ]