User manual GAS GAS ENDUCROSS EC 2007

[. . . ] enducross EC'07 MANUAL DEL USUARIO USER MANUAL MANUEL D'ENTRETIEN LIBRETTO D´USO BETRIEBSANLEITUNG enducross EC´07 USER MANUAL ENGLISH Foreword GAS GAS thanks you for the trust you have placed in us. By choosing the new GAS GAS EC / MC / SM 2007 you have become part of the great GAS GAS family and, as a user of the number one manufacturer of off-road motorbikes, you deserve the distinguished treatment that we wish to offer to you both in our after-sale relationship and in the explanations that we provide in this manual. Our EC / MC / SM 2007 is a motorcycle conceived for the practice of high-competition. It is actually the fruit of many years of competition and experimentation in this demanding discipline, as well as the many great successes achieved thanks to great trial riders who have contributed with their expertise to the basic data that have allowed us to create motorcycles of the highest level, GAS GAS unique motorcycles which count on important key factors: reliability, high features and a good stability. [. . . ] Exhaust: Cover it with a plastic bag tightened with rubber bands. Clutch and brake levers, hand grips, and engine stop button: Cover these parts with plastic bags. Air cleaner intake: Cover the opening with tape or with a rag. CAUTION To avoid excessive ageing of the plastic parts and other washable pieces of the motorcycle, it is suggested that these items must be washed carefully. If the washer applies water at high pressure and/or temperature, take the precaution of maintaining the washer outlet gun at a distance of 30 centimeters minimum, this will ensure the correct gloss of the plastics and maintain adherence of the selfadhesive labels that decorate the motorcycle. 3- After washing - Remove the plastic bags, and clean the air cleaner intake. - Lubricate the points listed in the lubrication section (see pag. - Start the engine and let it run for 5 minutes. - Check the brakes before operating the motorcycle. WARNING Never wax or lubricate the brake disc. Loss of braking and an accident could result. Clean the disc with trichloroethylene or acetone. 2- Where to be careful Avoid spraying water with any great force near the following areas: - Brake calipers and brake pump piston. - Ignition coil or into the spark plug cap. - Swingarm bearings. -39- BOLTS AND NUTS TIGHTENING Every day before riding, check the tighteness of the bolts and nuts described here. Also check that all other fasteners are in place and in good condition. 1 2 3, 4 5, 6, 7 8 9 1 19 20 21 22 23, 24, 25 10 11 12 13 14 15 16 17 18 26 27 28, 29 30, 31, 32 33 123456789- Front and rear wheel. 18- Chain adjuster nut. 19- Seat mounting bolts. 33- Front brake hose fastening screw. Torque Values Table Tighten all bolts and nuts to the proper torque using an adequate wrench. A bolt or nut loose might damage the motorcycle or even cause an accident. PART NAME Nm PART NAME Nm F R A M E Brake caliper mounting bolt Disc mounting screw Engine mounting bolt Front axle bolt Front brake hose mounting bolt Suspension clamp bolt Steering nut Rear axle nut Rear brake pedal bolt Subframe bracket bolt Rear shock absorber bolt Rear drive plate nut Spokes Steering stem nut Torque rod bolt Rear linkage bolt 25 10 36 51 6 29 98 98 9 26 39 29 1. 5 4 81 81 E N G I N E Cylinder head screws Cylinder nut Engine drain plug Kick-start pedal bolt Kick-start pedal nut Gearshift pedal bolt Spark plug Water pump cover drain plug Crankcase screws Starter pedal plate screw Ignition motor stator screws Ignition motor coil nut Selector spring fixing screw Primary nut Clutch spring screws Valve control support screws Valve control nuts Reed valve screws Thermostat housing screws Clutch housing screws Valve housing screws Ignition housing screws 25 25 20 20 25 15 27 9 10 8 8 40 15 40 10 10 8 10 10 10 8 10 -41- LUBRICATION Lubricate the points shown here, apply either engine oil or grease, periodically or whenever the vehicle has been operated under wet or rainy conditions, and especially after using high water pressure. Before lubricating each part, remove any rusty spots with rust remover and wipe off any grease, oil, or dirt. - Gearshift pedal (E). (E) Use an aerosol with a tube for pressure lubrication: (A) (B) (D) (C) -42- Apply grease inside the gas cable (A). Drive Chain Lubrication Lubricate the drive chain after driving on wet terrein or when the chain looks dry. A high viscosity oil is preferred rather than a lower viscosity because it will stick to the chain longer and lubricate the chain better. Apply oil to the sides of the chain rollers (A) for better oil penetration. Wipe off any excess oil. NOTE The main jet should be increased or decreased 1 to 5 sizes and tested until the engine gives maximum power. [. . . ] During the first six months subsequent to the delivery of the repaired vehicle, the seller will be responsible for any unwarranted faults arising out of the repair. Any defects detected in the product must be brought to the attention of a GG authorised dealer within the Warranty Period. If the last day of this period is a Sunday or an official holiday, the Warranty period will be extended such that the last day of the period covered will be the first working day after the Sunday or official holiday. Those claims under Warranty for defects not brought to the attention of a GG authorised dealer before the end of the Warranty Period will be excluded. -67- Obligation of the purchaser GG will have the right to reject any claims under Warranty in the event that: a) The purchaser has failed to submit the vehicle to any of the inspections and/or maintenance work required in the Users' Manual, or has exceeded the date set for such inspections or maintenance work. [. . . ]