User manual GLOW-WORM ULTIMATE 30BF

[. . . ] 221788B. 11. 00 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r 3790 30BF G. C. 41 319 51 Balanced Flue Boiler BS 6332 BS 5258 This is a Cat I2H Appliance Reference in these instructions to British Standards and Statutory Regulations/Requirements apply only to the United Kingdom. The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation. Guarantee Registration Thank you for installing a new Glow-worm appliance in your home. Glow-worm appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. [. . . ] Remove the wall template after marking, then check marked positions against diagram 4. 3. Drill holes to accept the plugs and screws supplied in the loose items pack. Secure the bottom bracket to the wall, using the plugs and screws. Drill a 7mm clearance hole to a depth of 10mm. Fit plugs into top fixing holes and fit screws, leaving about 5mm proud. Take the balanced flue assembly and wall duct from its carton, place the balanced flue assembly on one side until it is required. If fitting a short flue it will be necessary to cut wall duct, see Table 4. Position the wall duct, see diagram 4. 4. 3795 4. 1 Unpacking WALL TEMPLATE BALANCED FLUE TERMINAL PACK (Supplied separately) BOILER WALL MOUNTING BRACKET CARTON CONTENTS LIST Printed on carton flap 3796 INSTALLATION & SERVICING LITERATURE Diagram 4. 1 CONTROLS COVER SECURING WING NUTS (2) CASE CARTON Diagram 4. 2 11 221788B 4 Flue and Appliance Preparation * 168 112 122 112 122 * 3797 7mm dia. 12 X 2" long woodscrew 325 C L wall plug 35 5mm 220 SECURING SCREWS (2) * FIXING POINTS FLUE HOLE CLEARANCE HOLE (2) 420 CLEARANCE HOLES SECURING CLIPS 119 119 WALL DUCT MOUNTING BRACKET Diagram 4. 4 * * Diagram 4. 3 221788B 12 3798 C L 5 Boiler Installation Remove the boiler from the carton tray. If necessary, for a gravity domestic hot water system cut the pipes as shown in diagram 3. 3. Stand boiler upright on the packaging, to protect the paintwork. Stick the foam seal around the boiler flange, at the back, making sure it is a tight fit, around the corners, see diagram 5. 1. Now make sure that the top, swing brackets are UPRIGHT, see diagram 5. 2. Lift the boiler into position, hooking over the bottom wall bracket. Swing the brackets over the two screws at the top and secure, see diagram 5. 2. Secure the boiler to the flange on the wall duct, see diagram 5. 3. For a short flue it will be necessary to cut the balanced flue assembly, see Table 4. Take the balanced flue assembly from its carton and remove the four screws to release the outer baffle, wire guards and inner baffle flue duct assembly, from the air duct assembly, see diagram 5. 4. From the outside place the air duct assembly into the hole in the wall, fit it around the wall duct, slide in until the wall plate touches the wall surface. Make sure the air duct wire guards are in position. Seal the joint in the air ducts with the yellow tape provided. Tape four pieces into the four inside corners, followed by four along the joints overlapping the corner pieces, to make a good seal, see diagram 5. 4A. [. . . ] Unless stated otherwise, all parts are replaced in the reverse order to removal. After replacing any parts always test for gas soundness and if necessary carryout functional check of controls. PHIAL SPLIT PIN PHIAL POCKET 10. 1 Control Thermostat - diagram 10. 1 Open and support the electrical control box, refer to Section 5. 4. Remove the electrical connections from the control thermostat body. Release the control thermostat body by unscrewing the two screws and shakeproof washers in the front of the control box. [. . . ]