User manual GRACO COLOR CHANGE KIT 310656B

[. . . ] Slide the panel (C) until its bottom slots (D) align with the top screw holes and secure the box in place with the 2 screws. 3 Low Pressure Color Change Stack Shown 2 310656B Installation L (color change solenoid ports) L (solvent solenoid port) F 1 4. Connect air lines between color change valves (1) and solenoid valve ports (L), routing them through port (M). Refer to the Pneumatic Diagram, page 6 and the pneumatic label inside the fluid panel. [. . . ] The color number is marked on the valve air supply line. Paint Recirculating System The color change valves have two fluid ports for each individual valve. Remove the color change valve stack from the fluid panel and mount it separately. Plumb the valves in one port and out the other. Another option is to use a tee fitting to recirculate. FIG. 8 4 310656B Service Reassemble Fluid Panel 1. Remove screws and slide the panel (C) back into place. Service See the following manuals to service color change valves. Manual 312783 312782 Description Color Change Valve Stacks Color Change Valves 2. 9 310656B 5 AIR SUPPLY AIR EXHAUST MUFFLER MANIFOLD AIR SUPPLY AIR EXHAUST MUFFLER MANIFOLD 1/4 TUBE 1/4 TUBE 12 VDC 12 VDC SOLENOID AB TO MANIFOLD SOLENOID CC 6 OPEN FLUSH AIR TO FLUID INLET AB CC SOLVENT OPEN 5/32 TUBE COLOR CHANGE VALVE 5/32 TUBE COLOR CHANGE VALVE 6 12 VDC 12 VDC SOLENOID TO GUN FLUSH BOX PILOT 5/32 TUBE AB SOLENOID CC 6 OPEN AB 5/32 TUBE COLOR CHANGE VALVE 5 12 VDC 12 VDC 3/8 AIR FILTER MANUAL DRAIN 5 MICRON PRESS SWITCH SOLENOID AB SOLVENT PURGE VALVE SOLENOID AB CC 6 OPEN 5/32 TUBE COLOR CHANGE VALVE 4 12 VDC 12 VDC ProMixTM II Schematics SOLENOID AIR FLOW SWITCH AB AIR PURGE VALVE SOLENOID P A AB CC 6 OPEN C OUT GUN FLUSH BOX S IN 12 VDC X CHECK VALVE 12 VDC 5/32 TUBE COLOR CHANGE VALVE 3 SOLENOID Pneumatic Diagram AB DISPENSE VALVE A SOLENOID AB CC 6 OPEN 5/32 TUBE COLOR CHANGE VALVE 2 12 VDC A/A SAFETY SHUTOFF 12 VDC DISPENSE VALVE B SOLENOID TO GUN SOLENOID AB AB CC 6 OPEN ProMixTM II Schematics 5/32 TUBE COLOR CHANGE VALVE 1 ti4894a FIG. 11 NON-HAZARDOUS AREA HAZARDOUS AREA 310656B 1 2 3 L1 85-250 VAC L2 GND FLUID PANEL CONTROL BOX J3 FLOW METER A 239716 FLOW METER B 239716 CABLE 241799 J4 J3 CABLE 241799 1 2 3 GND LUG TERMINAL 1 2 BLOCK 3 114095 1 2 3 1 2 J5 J5 1 2 3 1 2 3 CABLE 234453 J4 1 2 3 4 5 B (GRN) A (WHT) PWR (RED) COM (BLK) SHIELD HARNESS CABLE 15D648 234448 +12VDC I/S (WHITE) COM (BLACK) SHIELD HARNESS 15D649 +24VDC OPEN COMMON J3 L1 85-250 VAC OPEN L2 ACC POWER OUTPUT OPEN 1 2 1A 1B 2A 2B POWER ROCKER SWITCH 116320 FLUID PANEL CONTROL BOARD 248163 OPERATOR INTERFACE J1 L1 L2 GND 1 2 3 4 5 6 7 8 PWR (RED) COM (BLACK) SIG (WHITE) SHIELD PWR (RED) COM (BLACK) SIG (WHITE) SHIELD Electrical Schematic POWER SUPPLY AND BARRIER BOARD 248192 1 1 OPERATOR 2 3 2 STATION 4 3 BOARD 5 4 6 248124 5 7 8 9 10 MANIFOLD COLOR 6 COLOR 5 COLOR 4 COLOR 3 COLOR 2 COLOR 1 MEMBRANE SWITCH WITH RIBBON CABLE 15D187 J2 J5 +24VDC COMMON + ALARM 15D568 1 2 3 4 5 6 GRACO SHELL COMMUNICATIONS RJ12 CONNECTOR 15D255 MEMBRANE SWITCH WITH RIBBON CABLE 15D223 1 2 3 4 12 11 10 9 8 7 6 5 4 3 2 1 J9 DISPLAY BOARD 248182 J8 1 2 3 4 5 6 7 8 9 10 11 J6-RS 232 1 TX (WHITE) 2 RX (BLACK) 3 CMN (RED) 4 TX 5 OPEN 6 CMN PRINTER CONNECTOR 9-PIN D-SUB 119060 BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED 12 VDC SOLENOID 117356 J3 MANIFOLD CC SOL G. F. B. DISPLAY 117769 HARNESS 15D647 +12VDC I/S COM SHIELD 1 2 3 4 5 6 7 8 9 J10 1 2 3 FLUSH B FLUSH A MIX B MIX A 12 11 10 9 8 7 6 5 4 3 2 1 FO OUT BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED J1 FO IN 1 2 3 4 12 VDC SOLENOID 117356 FO IN FO OUT CABLE 15D320 PRESSURE SWITCH-513937 AIR FLOW SWITCH-119159 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SIG COM SIG COM ti4895a WARNING ProMixTM II Schematics Do not install equipment approved only for non-hazardous location in a hazardous area. Substitution of components may impair intrinsic safety. TI4895A 7 Parts Parts Low Pressure Color Change Kits 300 psi (2. 1 MPa, 21 bar) Maximum Working Pressure Part No. 1 2 3 4 5* 6* 7 8 9 10 11 12 13 * Part No. Description Qty 15V812 VALVE STACK, low pressure; for 1 234568; see manual 312783 15V813 VALVE STACK, low pressure; for 1 234569; see manual 312783 256293 VALVE STACK, low pressure; for 1 234570; see manual 312783 253502 SOLENOID STACK; for 234568 1 253503 SOLENOID STACK; for 234569 1 253504 SOLENOID STACK; for 234570 1 206966 HOSE; ptfe; 1/4 npsm(fbe); 1/4 in. 1 (6 mm) ID; 1. 5 ft (0. 46 m) 2 114669 SCREW, machine; to mount solenoid manifold to electrical box; M5 x 0. 8 x 10 n/a TUBE, nylon; 1/4 in. (6 mm) OD; 1 0. 5 ft (15 cm) 598095 TUBE, nylon; 5/32 in. (4 mm) OD; 1 13 ft (3. 96 m) 15D826 EEPROM, with software 1 166866 ELBOW (see FIG. 5 on page 3); 1 1/4-18 npt (m x f) 15U927 BRACKET, color change (see FIG. 1 3 on page 2) C19798 SCREW, cap, socket-hd; for mount- 4 ing bracket (see FIG. (10 mm) 117356 SOLENOID, 12 VDC (IS); see FIG. 1 5 on page 3 for location 114263 CONNECTOR; 1/8 npt x 5/32 in. (4 1 mm) OD tube 112512 FERRULE, wire, orange 2 Not shown. Order length needed. 8 310656B Parts 6 Connect solenoid air supply tube (5) here 2 5 4 3 2 1 6 5 4 3 2 1 12 BLACK END 12 1 1 RED START 12 11 4 TI4864b 13 253504 Solenoid Stack Shown (for Kit 234570) 1 15V813 Valve Stack Shown (for Kit 234569) TI11668a Connect valve open tube (6) here Connect hose (3) here Low Pressure Color Change 310656B 9 Parts High Pressure Color Change Kits 3000 psi (21 MPa, 207 bar) Maximum Working Pressure Part No. [. . . ] Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. [. . . ]