User manual HAYES DISC BRAKES FRONT 20MM HUB

[. . . ] Be sure that the arrow on the disc is pointing in the same direction of the forward wheel rotation. Using a Torx T25 driver, install, tighten, and torque the disc screws to 50 in-lbs (5. 6 Nm), in a star pattern sequence. Mounting the Brake to the Frame or Fork 1. For some installations it will be necessary to mount a bracket to the frame or fork to accept the Hayes Mechanical Brake. [. . . ] Torque the bolts to 110 in-lb (12. 43Nm). Mount the caliper to the frame or fork adapter using (2) M6 x 1. 0 x 18. 4mm long mount bolts and (2) mount washers. Snug the bolts, but leave them loose enough so that the MX-2 Mechanical brake will move on its slots. Set lever reach adjustment per the lever manufacturers instructions. Doing this first prevents this adjustment from affecting other adjustments. Install the cable through the brake lever and spin the lever adjusting barrel down tight to the closed position. Install the cable through its housing and through the cable anchor screw and washer. Seat the cable housing snugly at the brake lever and the brake. Pull the cable wire tight and tighten the cable anchor screw to 60 in-lbs of torque 10. Trim the excess cable and crimp a cable end on the end of the trimmed cable. Repeat the above steps for the inner pad. Note: The inner and outer brake pads are identical. Step C-14 Checking Gaps 4. 5. To replace the pads. . . Using a needle nose pliers, install the inner pad first. Note: The inner pad is the pad closest to the wheel. Use the tab in the center of the pad backing plate to push the new pads into place. Angle the pad slightly until the force of the magnet pulls the pad into place. Now repeat the procedure for the outer pad. Using a 5mm Allen wrench, adjust the inner pad adjuster to the proper gap. Note: See installation instructions above for proper set-up. ITEM Disc Screws Cable anchor screw Caliper Mount Bolts TORQUE 50 in-lbs +/-5. (12. 43 +/-1. 1Nm) Step B-2 Removing Pads Warranty Any Hayes Disc Brake found by the factory to be defective in materials and/or workmanship within two years from the date of purchase will be repaired or replaced at the option of the manufacturer, free of charge, when received at the factory with proof of purchase, freight prepaid. [. . . ] (12. 43 +/-1. 1Nm) Step B-2 Removing Pads Warranty Any Hayes Disc Brake found by the factory to be defective in materials and/or workmanship within two years from the date of purchase will be repaired or replaced at the option of the manufacturer, free of charge, when received at the factory with proof of purchase, freight prepaid. This includes assembly costs (for instance by the dealer), which shall not be covered by Hayes Bicycle Group. This warranty does not cover breakage, bending, or damage that may result from crashes or falls. This warranty does not cover any defects or damage caused by alterations or modifications of new Hayes disc brakes or parts or by normal wear, accidents, improper maintenance, damages caused by the use of parts of different manufacturers, improper use or abuse of the product, or failure to follow instructions contained in an instruction manual for Hayes Disc Brake. [. . . ]