User manual HAYES DISC BRAKES FRONT 20MM IS

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Manual abstract: user guide HAYES DISC BRAKES FRONT 20MM IS

Detailed instructions for use are in the User's Guide.

[. . . ] Be sure that the arrow on the disc is pointing in the same direction of the forward wheel rotation. Using a Torx® T25 driver, install, tighten, and torque the disc screws to 55 in-lbs (6. 2 Nm), in a star pattern sequence as shown. Mounting the Brake to the Frame or Fork : 1. For some installations it will be necessary to mount a bracket to the fork to accept the Hayes Mechanical Disc Brake. [. . . ] Torque the bolts to 110 in-lb (12. 43Nm). Mount the caliper to the frame or fork adapter using (2) M6 x 1. 0 x 18. 4mm long mount bolts and (2) mount washers. Torqueing Sequence Snug the bolts, but leave them loose enough so that the mechanical disc brake will move on its slots. Set lever reach adjustment per the lever manufacturers instructions. Doing this first prevents this adjustment from affecting other adjustments. Turn the fixed inner pad adjuster counter clockwise until it stops, leaving the pad adjustment area at its maximum gap. Proceed to turn the fixed inner pad adjuster clockwise ¼ of a turn. Note: There are two ways to adjust the fix pad adjuster on the MX-1 mechanical brake system. A "Tool Free" inner pad adjuster dial (PHOTO), OR 2. Remove the center cap and use a 3mm Allen wrench. String the cable through the brake lever and spin the lever adjusting barrel down tight to the closed position. Repeat the steps for the other side pad. Note : There are two different brake pads, an inner and an outer - or a right and a left. On the inner pad the tab is in the center. Use the tab in the center of the pad backing plate to push the new pads into place. Angle the pad slightly so the post is towards the center of the caliper and push the pad until it snaps into place. Check that the pad is locked into position. Now repeat the procedure for the outer pad. Disc Screws 50 in-lbs +/-5 in-lbs Outer Pad Cable Anchor Screw 55 in-lbs +/-5 in-lbs Caliper Bridge Bolts 130 in-lbs +/-10 in-lbs. Caliper Mount Bolts 110 in-lbs +/-10 in-lbs. Warranty Any Hayes Disc Brake found by the factory to be defective in materials and/or workmanship within two years from the date of purchase will be repaired or replaced at the option of the manufacturer, free of charge, when received at the factory with proof of purchase, freight prepaid. Any other warranty claims not included in this statement are void. [. . . ] Any other warranty claims not included in this statement are void. This includes assembly costs (for instance by the dealer), which shall not be covered by Hayes Disc Brake. This warranty does not cover breakage, bending, or damage that may result from crashes or falls. This warranty does not cover any defects or damage caused by alterations or modifications of new Hayes Disc Brakes or parts or by normal wear, accidents, improper maintenance, damages caused by the use of parts of different manufactures, improper use or abuse of the product, or failure to follow the instructions contained in an instruction manual for Hayes Disc Brake. [. . . ]

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