User manual HERKULES G200

[. . . ] 18 Warning Symbol WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. Serial Number PATENT NUMBERS Model Number This product has patent protection under one or more of the following patent numbers: 7070167, 5485860, 5193561, 5174317 4960142, 4793369, 1299468 and Patents Pending website: www. herkules. us 1002742 Purchase Date Distributor Page 2 of 18 WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. · · · · · · · · · · · This equipment is for professional use only. Read all instruction manuals, tags, and labels before operating the equipment. Use the equipment only for its intended use. Do not exceed the maximum working pressure of the lowest rated system component. [. . . ] If diaphragm fails, the fluid may be exhausted along with the air. Page 4 of 18 Assembly Stand and tub connections STEP 1 Position the pump mount bracket between the timer leg assembly and the filter/regulator leg assembly. Attach the pump mount bracket to the stand using (2) 1/4-20 x 3/4" hex bolts, (2) #10 flat washers, (2) 1/4" lock washers and (2) 1/4" acorn nuts per leg (see fig. 1). STEP 2 Attach the pump to the stand using the (2) 1/4-20 x 1" hex bolts, (2) 1/4" flat washers, (2) 1/4" lock washers and (2) 1/4" hex nuts per leg (see fig. 2). STEP 3 Hand tighten ball valve to the reducing nipple on the bottom of the tub (see fig. 3). Ensure bulkhead DOES NOT TURN when tightening. STEP 4 Attach the white plastic muffler to the exhaust port of the pump (see fig. 3). Hex bolt 1/4-20 x 1/2" Flat washer #10 1/4" Acorn nut 1/4" Lock washer fig. 1 Hex bolt 1/4-20 x 1" Flat washer 1/4" 1/4" Lock washer 1/4" Hex nut Ball valve fig. 2 Muffler fig. 3 Page 5 of 18 Assembly Connecting fluid and air hoses STEP 7 Connect the 14" long fluid outlet tube between the fluid outlet port of the pump and the upper bulkhead on the tub. STEP 8 Connect the 16" long fluid inlet tube between the fluid inlet port of the pump and the lower bulkhead on the tub. STEP 9 Connect the black 5/32" air hose between the regulator and the air in port of the limit valve located on the rear leg of the gun washer. Press tubing in through the collar until seated. Pull firmly on hose to test for a tight connection. Note: Air in port of limit valve is the port opposite the roller. STEP 10 Connect the blue 5/32" air hose between the air in port of limit valve located on the front leg and the air out port of the limit valve located on the rear leg of the gun washer. Press tubing in through the collar until seated. Pull firmly on hose to test for a tight connection (see fig. 4). STEP 11 Connect the clear 5/32" air hose between the pump and the air out port of the limit valve located on the front leg of the gun washer. Press tubing in through the collar until seated. Pull firmly on hose to test for a tight connection. Connecting lid rod and actuator linkage Cotter pin Black air hose 14" Fluid outlet tube Limit valve Limit valve Clear air hose 16" Fluid inlet tube Blue air hose fig. 4 Clevis pin Lid screw Lid bracket STEP 12 Slide the actuator over the lid rod opposite the drilled end and hand tighten approx. Insert the actuator into the large slot in the right rear leg (see fig 6). STEP 13 Attach the lid rod to the lid bracket using the 1/4" clevis pin and circular cotter pin supplied (see fig. STEP 14 To adjust the actuator, close the lid and loosen the set screw on the actuator. Slide the actuator down until it completely closes the limit valve and retighten the set screw (see fig. [. . . ] 6) 5) If the lid is opened prior to the end of the timing cycle, the safety air cutoff switch will stop the gun washer. The gun washer will start again when the lid is closed if time remains on the timer. Note: Open the lid slowly to minimize vapor escape. Make sure limit valves located on the right front leg or right rear leg of the stand are not stuck in closed position. 2 3 4 5 Gun washer turns on but pumps slowly or not at all. [. . . ]