User manual HERKULES G210

[. . . ] Part# 1002733-01 10/10/2006 This manual contains important information concerning the installation and operation of the gun washers listed above. Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 248-960-7100 website: www. herkules. us 2760 Ridgeway Court 800-444-4351 Made in the USA Walled Lake, MI 48390-1662 USA Fax 248 960-7109 e-mail: info@herkules. us Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 & Patents Pending Page 1 of 19 Table of Contents Warnings Assembly Instructions Model Information Installation Operation Preventive Maintenance Troubleshooting Drawings with part lists: Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] STEP 10 Connect the 20" long fluid tube between the elbow barb on the valve and the elbow barb on the tub above the valve. STEP 11 Connect the black 5/32" air hose between the regulator and the air in port of the limit valve located on the rear leg of the gun washer (see fig. 4). Note: Air in port of limit valve is the port opposite the roller. For all air hose, press tubing in through collar until seated. 20" Fluid tube Limit valve 13" Fluid outlet tube Black air hose Limit valve Clear air hose 16" Fluid inlet tube Blue air hose fig. 4 Pull firmly on hose to test for a tight connection. STEP 12 Connect the blue 5/32" air hose between the air in port of limit valve located on the front leg and the air out port of the limit valve located on the rear leg of the gun washer (see fig. 4). STEP 13 Connect the clear 5/32" air hose between the pump and the air out port of the limit valve located on the front leg of the gun washer (see fig. 4). Connecting lid rod and actuator linkage STEP 14 Slide the actuator over the lid rod opposite the drilled end and hand tighten approx. Insert the actuator into the large slot in the right rear leg (see fig 6). STEP 15 Attach the lid rod to the lid bracket using the 1/4" clevis pin and circular cotter pin supplied (see fig. STEP 16 To adjust the actuator, close the lid and loosen the set screw on the actuator. Slide the actuator down until it completely closes the limit valve and retighten the set screw (see fig. Grounding the lid STEP 17 Using an 1/8" allen wrench, remove the back right lid screw. Connect the ground wire (with the aluminum terminal attached) from the pump to the lid screw and reconnect it to the tub (see fig. 5). Clevis pin Lid screw Lid bracket Cotter pin Ground wire Lid rod fig. 5 Set screw Actuator Lid rod fig. 6 Page 6 of 19 Model Information Parts bag contents 001-702 002-161 008-244 001-705 6 83 84 85 1000652 1000252 11957 12729 C9A 53B M230-002 M230-005 M5 M5-BLACK M5-NEUTRAL Hex bolt 1/4-20 x 1/2 Flat washer #10 Acorn nut 1/4-20 Flat washer 1/4 Ball valve Hex bolt 1/4-20 x 1 Hex nut 1/4-20 Lock Washer 1/4 Clevis pin 1/4 dia. Cotter pin Actuator Valve assembly Nipple 1/8 NPT X 4-1/2 Stem support female Timer Knob Spacer 1/8" Nylon Tube 5/32 blue plastic Tube 5/32 black plastic Tube 5/32 clear plastic 18 ea. 13 in. B C A D NOTE: Dimensions listed are overall measurements. Model Description Two gun, two cup paint gun washer equipped with diaphragm Weight lbs/(kg) 68 (31) A 46 (1168) Dimensions in. /(mm) B C 20. 625 (524) 25. 5 -648. 00 D 21. 25 (540) G210 pump, filter-regulator and timer. Adapted for pressure feed systems, paint hoses, and cans up to 5 gallons. Cleans both solvent and water based paints. Installation Installing the Gun Washer 1) Place gun washer on a level surface in a properly ventilated paint mixing room or paint booth. Air supply port Grounding the Gun Washer 1) Connect the ground wire on the gun washer's pump to a true earth ground. Ground all equipment used or located in the gun washer area. 2) Connecting the Air Line 1) Install a 1/4 in. npt male coupler, that is compatible with the quick disconnect of your air supply line, into the air supply port of the filter/regulator located on the right rear leg (see fig. Connect air line with at least 75 psi to the coupler. Do not adjust. 2) fig. 7 Page 7 of 19 Operation Filling the Gun Washer with Fluid 1) 2) Close ball valve located on the bottom of the tank. Pour five gallons (18. 9 liters) of high quality cleaning solution into the tub. [. . . ] Check all air connections to ensure that there are no leaks. Make sure timer cam is engaging the limit valve on the right front leg. Make sure timer is on and functioning correctly. Make sure intake filter is not clogged (Clean or replace). [. . . ]