User manual HONEYWELL SMARTDRIVE COMPACT

[. . . ] Ho Honeywell Complete User Manual SmartDrive Compact Constan and variable torque Variable Speed Drives for Induction motors Subject to changes without notice 1 Honeywell User's Manual Document Code:DPD00130A Last Edited:17. 11. 2009 1. SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. 1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. 2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1. 3 Grounding and earth fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1. 4 Before running the motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2. RECEIPT OF DELIVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2. 1 Type designation code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2. 2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2. 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2. 4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3. INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3. 1 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3. 1. 1 SmartDrive Compact dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3. 1. 2 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3. 1. 3 EMC-levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3. 1. 4 Changing the EMC protection class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3. 2 Cabling and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3. 2. 1 Power cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3. 2. 2 Control cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3. 2. 3 Cable and fuse specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3. 2. 4 General cabling rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3. 2. 5 Stripping lengths of motor and mains cables . . . . . . . . . . . . . . . 18 3. 2. 6 Cable installation and the UL standards. . . . . . . . . . . . . . . . . . . . . . . 18 3. 2. 7 Cable and motor insulation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4. [. . . ] Pushing the navigation wheel once in this menu takes the user to the next level, where the monitoring value, e. g. M1. 11 and value are visible (see Figure 7. 2). The monitoring values can be browsed by rolling the navigation wheel clockwise, as shown in Figure 7. 4. Code M1. 1 M1. 2 M1. 3 M1. 4 M1. 5 M1. 6 M1. 7 M1. 8 M1. 9 M1. 10 M1. 11 M1. 12 M1. 13 M1. 14 M1. 15 M1. 16 M1. 17 M1. 18 M1. 19 M1. 20 Monitoring signal Output frequency Frequency reference Motor shaft speed Motor current Motor torque Motor power Motor voltage DC-link voltage Unit temperature Motor temperature Analogue input 1 Analogue input 2 Analogue output DI1, DI2, DI3 DI4, DI5, DI6 RO1, RO2, DO PI setpoint PI feedback PI error value PI Output % % % % Unit Hz Hz rpm A % % V V C C ID 1 25 2 3 4 5 6 7 8 Calculated motor speed Measured motor current Calculated actual/nominal torque of the motor Calculated actual/nominal power of the motor Motor voltage Measured DC-link voltage Heat sink temperature Calculated motor temperature 13 14 26 15 16 17 20 21 22 23 AI1 value AI2 value AO1 The status of digital inputs The status of digital inputs The statuse of Relays and digital output In percent of the maximum process reference In percent of the maximum actual value In percent of the maximum error value In percent of the maximum output value Description Frequency to the motor ° ° % % % Table 7. 1 : SmartDrive Compact monitoring signals Honeywell 7. 4. 4 Parameter menu Control Panel 30 7 In Parameter menu only the Quick setup parameter list is shown by default. By giving the right value to the parameter 13. 1 it is possible to open other advanced parameter groups. The parameter lists and descriptions can be found in chapters 8 and 9. The following figure shows the parameter menu view: Alternates in the display READY REF MON PAR FLT FWD RUN STOP ALARM FAULT Hz REV I/O KEYPAD BUS Browse P1. 1 -> Push to enter edit mode Change value Push to confirm Figure 7. 5: Parameter menu 7 31 7. 4. 5 Fault history menu Control Panel Honeywell READY RUN STOP ALARM FAULT REF MON PAR FLT FWD REV I/O KEYPAD BUS REF MON PAR FLT READY RUN STOP ALARM FAULT Push FWD REV I/O KEYPAD BUS Browse faults 1-9 READY RUN STOP ALARM FAULT REF MON PAR FLT FWD REV I/O KEYPAD BUS REF MON PAR READY RUN STOP ALARM FAULT Push FLT FWD REV I/O KEYPAD BUS Browse for hours (H), minutes (M) and seconds (S) Figure 7. 6: Fault history menu In Fault history menu you can browse through 9 latest faults (see Figure 7. 6). If a fault is active, the relevant fault number (e. g. F1 02) alternates in the display with main menu. When you browse between the faults, the fault codes of active faults are blinking. The active faults can be reset by pressing the STOP button for 1 second. If the fault cannot be reset, the blinking continues. It is possible to navigate in the menu structure also when there are active faults present, but the display returns automatically to the fault menu if buttons or navigation wheel are not pressed or navigation is not rotated. The operating hour, minute and second values at the fault instant are shown in the value menu (operating hours = displayed reading x 1000 h). Note!The whole fault history can be cleared by pressing STOP button for 5 sec time when the drive is stopped and Fault history menu is selected in the diisplay. When you are in main menu pressing STOP button will start the Start Up Wizard and return all parameter settings to factory defaults. See Chapter 5 in for fault descriptions. Honeywell 8. PARAMETERS Parameters 32 On the next pages you can find the lists of parameters within the respective parameter groups. The parameter descriptions are given in Chapter 9. NOTE: Parameters can only be changed when drive is in stop mode!Explanations: Code: Location indication on the keypad; Shows the operator the present Monitoring value number or Parameter number Parameter: Name of monitoring value or parameter Min: Minimum value of parameter Max: Maximum value of parameter Unit: Unit of parameter value; given if available Default: Factory preset value ID: ID number of the parameter (used with fieldbus control) More information on this parameter available in chapter 9: `Parameter descriptions' click on the parameter name. 8 33 Parameters Honeywell 8. 1 QUICK SETUP PARAMETERS (VIRTUAL MENU, SHOWS WHEN PAR. 13. 1 = 1) Code P1. 1 P1. 2 P1. 3 P1. 4 P1. 5 P1. 7 P1. 15 P2. 1 P2. 2 P2. 3 P3. 1 P3. 2 Parameter Motor nominal voltage Motor nom. frequency Motor nominal speed Motor nominal current Motor cos Min 180 30 300 0, 2 x INunit 0, 30 0, 2 x INunit 0 1 0 0 0, 00 P3. 1 Max 500 320 2000 0 1, 5 x INunit 1, 00 2x INunit 1 3 1 1 P3. 2 320 Hz Hz A Unit V Hz rpm A Default 230 400 50, 00 1440 INunit 0, 85 1, 5 x INunit 0 1 0 0 0, 00 50, 00 ID 110 111 112 113 120 107 109 125 505 506 101 102 0 = Preset Speeds (0-7) 1 = Keypad Reference 2 = Fieldbus Reference 3 = AI1 4 = AI2 Activated by digital inputs Activated by digital inputs Activated by digital inputs Activated by digital inputs Acceleration time from 0 Hz to maximum frequency 0 = Not used 1 = Used 1 = I/O terminal 2 = Keypad 3 = Fieldbus 0 = Ramp 1 = Flying start 0 = Coasting 1 = Ramp Note Check rating plate on the motor Check rating plate on the motor Default applies for a 4pole motor. Check rating plate on the motor Check rating plate on the motor Current limit Torque boost Control place Start function Stop function Min frequency Max frequency P3. 3 I/O reference 0 4 3 117 P3. 4 P3. 5 P3. 6 P3. 7 P4. 2 Preset speed 0 Preset speed 1 Preset speed 2 Preset speed 3 Acceleration time 0, 00 0, 00 0, 00 0, 00 0, 1 P3. 2 P3. 2 P3. 2 P3. 2 3000 Hz Hz Hz Hz s 5, 00 10, 00 15, 00 20, 00 1, 0 124 105 106 126 103 Table 8. 1: Quick setup parameters 8 Honeywell Code P4. 3 P6. 1 P6. 5 Parameter Deceleration time AI1 Signal range AI2 Signal range Min 0, 1 0 2 0 0 Parameters Max 3000 3 3 1 1 Unit s Default 1, 0 0 3 0 1 ID 104 379 390 731 115 Note 34 Deceleration time from maximum frequency to 0 Hz. [. . . ] Hz 50 Hz 50 Hz 50 Hz 50 Hz 0= 3s Ai1 0-10V 0= 5s Ai1 0-10V 0= Ai1 20 s 0-10V 0= 1s Ai1 0-10V 3s 5s I/O 20 s 1s I/O *In drives of 208V. . . 230V this value is 230V Parameters affected: P1. 1 Motor Un (V) P1. 2 Motor fn (H z) P1. 7 Current limit (A) P1. 15 Torque boost P2. 1 Control place P2. 2 Start function READY RUN REF MON PAR FLT P2. 3 Stop function P3. 1 Min frequency P3. 2 Max frequency P3. 3 I/O reference P4. 2 Acc. time (s) P4. 3 Dec time (s) STOP ALARM FAULT 4 Push to confirm drive setup Figure 9. 13: Drive setup 9. 12 FIELDBUS PARAMETERS (CONTROL PANEL: MENU PAR -> S2) The built-in Modbus connection of SmartDrive Compact supports the following function codes: - 03 Read Holding Registers - 04 Read Input Registers - 06 Preset Single Registers 9 Honeywell Parameter Descriptions 62 9. 12. 1 Modbus process data Process data is an address area for fieldbus control. Fieldbus control is active when the value of parameter 2. 1 (Control place) is 3 (=fieldbus). The contents of the process data has been determined in the application. [. . . ]