User manual HOTPOINT BTSZ 1631 HA

[. . . ] Intelligent Power Management A smooth, step-less electronically controlled hydrostatic transmission provides adjustable power to the ground and superb groundspeed control for fast digging cycles and the flexibility to efficiently perform a multitude of tasks. Powerful Predictable Hydraulics The system senses demand and adjusts flow and pressure to match. Working with buckets, forks and other work tools has never been more efficient. Work Tools A new line of optimized Performance Series buckets, pallet and construction forks as well as a wide range of work tools are available in a Pin-on, FusionTM coupler or ISO 23727 coupler interface. [. . . ] · Programmable in-cab kick-outs are easy to set on the go for tilt, lower and lift. This feature is ideal for applications where the work cycle is repeatable. · Caterpillar exclusive electro-hydraulic snubbing at programmed kickouts and rack/dump stops greatly improves operator comfort and component life in addition to improved material retention. · Adjustable third function flow through the secondary display (when equipped) for use with hydro-mechanical work tools. · Optional Ride Control System provides an even smoother ride and excellent material retention. · Designed with dedicated pumps for steering and implements so there is no compromise in cycle times and efficiency for multi-function operation. 7 Work Tools Do more jobs with one machine. The Right Tool for the Job An extensive range of work tools and bucket styles are available to make your Cat Wheel Loader one of the most versatile machines on the job site. Performance Series Buckets Performance Series Buckets utilize a system-based approach to balance bucket shape with the machine's linkage, weight, lift and tilt capacities. They deliver higher fill factors and better material retention for significant productivity and fuel efficiency improvements. The buckets feature a longer floor, open throat and curved side bars. Additional Buckets · Light Material · Multi Purpose · Sand and Gravel · High Dump · Wood Chip Material Handling Work Tools · Pallet Forks · Construction Forks · Material Handling Arm Work Tools for Special Applications · Dozer Blades · Snow Plows · Brooms · Rakes · Log and Lumber Forks · Pipe and Pole Forks · Side Dump Buckets · Grapple Buckets · Grading Buckets Couplers The Cat FusionTM interface provides coupler flexibility without compromise in breakout force and dump clearance. The advanced wedging mechanism creates a tight, rattle-free fit, eliminating play and wear for long service life. The open coupler frame design provides excellent line of sight to the work tool. An ISO 23727 coupler interface is also available for use with competitive work tools. 8 Options Customize your machine to meet your needs. Configure the Machine the Way You Want It A variety of options are available on the Cat K Series Wheel Loaders to suit your specific application needs. **Differential front locking axle can be engaged on the go at full torque up to 10 km/h (6. 2 mph) on the 924K/930K and up to 20 km/h (12. 4 mph) on the BTSZ 1631 HA. Front axle Traction aid** Rear axle Oscillation with 17. 5 tires Oscillation with 20. 5 tires Traction aid Brakes Service brakes Park brake 924K Fixed Locking differential standard Oscillating ± 13 degrees ± 11 degrees Limited slip differential optional Inboard wet disc Spring applied hydraulically released 930K Fixed Locking differential standard Oscillating ­ ± 11 degrees Limited slip differential optional Inboard wet disc Spring applied hydraulically released BTSZ 1631 HA Fixed Locking differential standard Oscillating ­ ± 11 degrees Limited slip differential optional Outboard wet disc Spring applied hydraulically released 14 Tires 17. 5 R25, radial (L-2) 17. 5 R25, radial (L-3) 17. 5 R25, radial (L-5) 20. 5-25, 12PR (L-2) 20. 5-25, 12PR (L-3) 20. 5-25, 16PR (L-5) 20. 5 R25, radial (L-2) 20. 5 R25, radial (L-3)* 20. 5 R25, radial (L-5) 550/65 R25, radial (L-3) 600/65 R25, radial (L-3) 650/65 R25, radial (L-3) Skidder/Agriculture Flexports Gen II 924K Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 930K BTSZ 1631 HA Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes *Standard tire. · Other tire choices available, contact your Cat dealer for details. Not all tires are available in all regions. · In certain applications, the loader's productive capabilities may exceed the tires' tonnes-km/h (ton-mph) capabilities. · Caterpillar recommends that you consult a tire supplier to evaluate all conditions before selecting a tire model. Cab · ROPS: SAE J1040 MAY94, ISO 3471-1994. · FOPS: SAE J/ISO 3449 APR98, Level II, ISO 3449 1992 Level II. · Cat cab and Rollover Protective Structures (ROPS) are standard in North America and Europe. · The declared dynamic operator sound pressure levels per ISO 6396:2008**, when properly installed and maintained, are: ­ Standard cab: 68 ±3 dB(A) ­ Deluxe cab: 66 ±2 dB(A) **The measurements were conducted with the cab doors and windows closed and at 70% of the maximum engine cooling fan speed. The sound level may vary at different engine cooling fan speeds. Operating Specifications Tipping load ­ straight (ISO 14397-1) Tipping load ­ full turn (ISO 14397-1) Clearance: full lift and 45° dump Reach: full lift and 45° dump Steering articulation angle each direction 924K 8644 kg 7419 kg 2885 mm 1024 mm 40° 19, 051 lb 16, 352 lb 9'5" 3'4" 930K 9803 kg 8369 kg 2828 mm 1064 mm 40° 21, 605 lb 18, 444 lb 9'3" 3'5" BTSZ 1631 HA 11 209 kg 9527 kg 2834 mm 1146 mm 40° 24, 704 lb 20, 997 lb 9'3" 3'9" 15 924K, 930K, BTSZ 1631 HA Wheel Loader Specifications Dimensions with Bucket All dimensions are approximate. Dimensions will vary with bucket and tire choice. Refer to Operating Specifications with Buckets. 23 17 13 12 11 10 9 25 16 26 6 8 5 18 20 3 24 14 1 27 15 7 4 2 22 19 21 Standard Lift ** 1 Height: ground to cab ** 2 Height: ground to beacon ** 3 Height: ground axle center ** 4 Height: ground clearance * 5 Length: overall 6 Length: rear axle to bumper 7 Length: hitch to front axle 8 Length: wheel base * 9 Clearance: bucket at 45° ** 10 Clearance: load over height ** 11 Clearance: level bucket ** 12 Height: bucket pin ** 13 Height: overall * 14 Reach: bucket at 45° 15 Carry height: bucket pin ** 16 Dig depth 17 Width: bucket 18 Width: tread center 19 Turning radius: over bucket 20 Width: over tires 21 Turning radius: outside of tires 22 Turning radius: inside of tires 23 Rack angle at full lift 24 Dump angle at full lift 25 Rack angle at carry 26 Departure angle 27 Articulation angle Operating weight 12 868 kg 924K 3340 mm 10'11" 3669 mm 685 mm 400 mm 7451 mm 1986 mm 1500 mm 3000 mm 2885 mm 3330 mm 3580 mm 3907 mm 5076 mm 1024 mm 458 mm 100 mm 2550 mm 1930 mm 5924 mm 2540 mm 5402 mm 2851 mm 54° 50° 45° 33° 40° 28, 360 lb 13 829 kg 12'0" 2'2" 1'3" 24'5" 6'6" 4'11" 9'10" 9'5" 10'11" 11'8" 12'9" 16'7" 3'4" 1'6" 3. 9" 8'4" 6'3" 19'5" 8'4" 17'8" 9'4" 930K 3340 mm 10'11" 3669 mm 685 mm 400 mm 7530 mm 1993 mm 1500 mm 3000 mm 2828 mm 3331 mm 3580 mm 3907 mm 5147 mm 1064 mm 458 mm 100 mm 2550 mm 1930 mm 5945 mm 2540 mm 5402 mm 2851 mm 54° 49° 45° 33° 40° 30, 479 lb 15 928 kg 12'0" 2'2" 1'3" 24'8" 6'6" 4'11" 9'10" 9'3" 10'11" 11'8" 12'9" 16'10" 3'5" 1'6" 3. 9" 8'4" 6'3" 19'6" 8'4" 17'8" 9'4" BTSZ 1631 HA 3340 mm 10'11" 3669 mm 685 mm 390 mm 7656 mm 1968 mm 1525 mm 3050 mm 2834 mm 3354 mm 3641 mm 3969 mm 5273 mm 1146 mm 467 mm 101 mm 2750 mm 2065 mm 6133 mm 2675 mm 5537 mm 2852 mm 54° 49° 45° 33° 40° 35, 104 lb 12'0" 2'2" 1'3" 25'1" 6'5" 5'0" 10'0" 9'3" 11'0" 11'11" 13'0" 17'3" 3'9" 1'6" 3. 9" 9'0" 6'9" 20'1" 8'9" 18'1" 9'4" *Vary with bucket. [. . . ] Dimensions listed are for a 930K configured with bucket, bolt-on cutting edge, heavy counterweights, additional guarding, 80 kg (176 lb) operator, and Michelin 20. 5 R25 (L-3) XHA2 tires at a pressure of 4. 14 bar (60 psi) in the front tires and 2. 76 bar (40 psi) in the rear tires. 21 Bucket Specifications 930K Operating Specifications with Buckets Light Material Pin On Rated capacity Struck capacity Width: bucket Nominal material density, 100% fill factor Clearance: full lift, 45° dump Reach: full lift, 45° dump Reach: 2130 mm (7'0") clearance, 45° dump Reach: level arm, level bucket Dig depth Length: overall Height: overall Turning radius, bucket at carry Tipping load ­ straight, ISO 14397-1* Tipping load ­ straight, rigid tire** Tipping load ­ full turn, ISO 14397-1* Tipping load ­ full turn, rigid tire** Breakout force Operating weight m yd3 m3 yd3 mm ft/in kg/m3 lb/yd3 mm ft/in mm ft/in mm ft/in mm ft/in mm in mm ft/in mm ft/in mm ft/in kg lb kg lb kg lb kg lb kg lb kg lb 3 Fusion 5. 0 6. 5 4. 8 6. 3 2750 9'0" 793 1, 345 2509 8'2" 1257 4'1" 1579 5'2" 2773 9'1" 100 3. 9" 7911 25'11" 5725 18'9" 6152 20'2" 9334 20, 572 9723 21, 429 7934 17, 486 8440 18, 602 8969 19, 767 14 049 30, 965 3. 5 4. 6 3. 3 4. 3 2750 9'0" 1123 1883 2600 8'6" 1166 3'9" 1549 5'0" 2645 8'8" 100 3. 9" 7783 25'6" 5309 17'5" 6112 20'0" 9259 20, 406 9645 21, 256 7860 17, 323 8362 18, 429 9921 21, 864 14 192 31, 280 4. 2 5. 5 4. 0 5. 2 2750 9'0" 905 1, 523 2479 8'1" 1286 4'2" 1588 5'2" 2815 9'2" 100 3. 9" 7953 26'1" 5471 17'11" 6166 20'2" 8977 19, 785 9351 20, 609 7602 16, 754 8087 17, 823 8730 19, 240 14 332 31, 587 5. 0 6. 5 4. 8 6. 3 2750 9'0" 757 1, 284 2479 8'1" 1286 4'2" 1588 5'2" 2815 9'2" 100 3. 9" 7953 26'1" 5752 18'10" 6166 20'2" 8948 19, 722 9321 20, 543 7571 16, 687 8055 17, 752 8682 19, 134 14 397 31, 731 High Lift ­ ­ ­ ­ ­ ­ ­ ­ +593 +1'11" +320 +1'0" +717 +2'4" +653 +2'1" +35 +1. 4" +794 +2'7" +593 +1'11" +384 +1'3" ­2795 ­6, 160 ­2912 ­6, 417 ­2452 ­5, 404 ­2609 ­5, 749 ­299 ­658 +247 +544 3. 5 4. 6 3. 3 4. 3 2750 9'0" 1176 1972 2629 8'7" 1137 3'8" 1538 5'0" 2603 8'6" 100 3. 9" 7741 25'4" 5284 17'4" 6099 20'0" 9652 21, 273 10 054 22, 159 8230 18, 138 8755 19, 296 10 277 22, 649 13 842 30, 508 4. 2 5. 5 4. 0 5. 2 2750 9'0" 948 1, 596 2509 8'2" 1257 4'1" 1579 5'2" 2773 9'1" 100 3. 9" 7911 25'11" 5445 17'10" 6152 20'2" 9365 20, 640 9755 21, 500 7966 17, 557 8475 18, 678 9020 19, 879 13 979 30, 810 *Full compliance to ISO 14397-1 (2007) Sections 1 through 6, which requires 2% verification between calculation and testing. **Compliance to ISO 14397-1 (2007) Sections 1 through 5. Dimensions listed are for a 930K configured with bucket, bolt-on cutting edge, heavy counterweights, additional guarding, 80 kg (176 lb) operator, and Michelin 20. 5 R25 (L-3) XHA2 tires at a pressure of 4. 14 bar (60 psi) in the front tires and 2. 76 bar (40 psi) in the rear tires. 22 930K Bucket Selection Table Bucket Fill Factor m3 2. 1 2. 3 2. 5 2. 1 2. 3 2. 5 kg/m3 1375 lb/yd3 2, 317 yd3 2. 7 3. 0 3. 3 2. 7 3. 0 3. 3 1450 2, 443 1525 2, 570 1600 2, 696 1675 2, 822 1750 2, 949 1825 3, 075 114% 103% 109% 99% 1900 3, 202 110% 99% 105% 95% 1975 3, 328 105% 95% 101% 2050 3, 454 102% 2125 3, 581 98% 2200 3, 707 High Lift kg/m3 lb/yd3 ­588 ­992 ­533 ­898 ­487 ­821 ­580 ­977 ­525 ­885 ­480 ­809 General Purpose Pin On 112% 107% 113% 102% 850 1, 432 112% 102% 108% 97% 900 1, 517 Fusion 108% 98% 114% 103% 97% 112% 107% 800 1, 348 Bucket Fill Factor m3 3. 5 4. 2 5. 0 3. 5 4. 2 5. 0 Pin On Fusion 750 kg/m3 700 lb/yd3 1, 180 1, 264 yd3 4. 6 5. 5 6. 5 113% 106% 4. 6 5. 5 6. 5 108% 101% 950 1, 601 1000 1, 685 1050 1, 769 112% 1100 1, 854 107% 1150 1, 938 102% 1200 2, 022 98% 1250 2, 106 94% High Lift kg/m3 lb/yd3 ­341 ­575 ­278 ­468 ­234 ­395 ­337 ­568 ­274 ­462 ­231 ­389 Light Material 112% 99% 105% 100% 95% 112% 107% 102% 98% 113% 95% 106% 101% 95% Material density and fill factor are key variables when choosing the appropriate size of the bucket. The long floor and open throat design of the Performance Series Buckets along with the aggressive rack angles of the optimized K Series linkage will demonstrate fill factors greater than 100% ISO rated. [. . . ]