User manual HUSKY HASCO-KP-BOOKLET

[. . . ] Other series are also available for DME and National mold bases (SP-series), Futaba mold bases (FP-series) and OMNI Mold Systems mold bases (MP-series). Pronto hot runners are available in 2, 4 and 8 drop configurations with VG, VX, & HT Ultra 500 & Ultra 750 nozzles. The plastic material to be processed should be reviewed with the material compatibility chart available in the nozzle selection section of the Hot Runner Design Center (www. hotrunners. com). This will determine if the application being considered is suitable for the Pronto manifold and Ultra 500 and Ultra 750 nozzle. [. . . ] Choice of 100mm, 101. 3mm, 101. 6mm, 120mm, 125mm or 160mm locating ring diameter. Choice of flat, 12. 70mm, 15. 50mm, 19. 05mm or 40. 0mm spherical radius sprue bushing interface. Liftbolt taps on the sides of the plates. M12, M16 or M24 threads depending on plate size (not user selectable). Plunger shut-off standard (Ultra 500 & Ultra 750 VG & VX). Ultra 750 taper available upon request. · · · · · · · · · · HUSKY recommends the use of a 25mm spacer plate between the cavity plate and the hot runner plates if any mold components require steel back-up. The orientation of the manifolds within the hot runner plates is pre-determined by Husky. Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. 3 KP-series 2005. 09 PRONTO 2 Drop A-Type Orientation TOP Electrical OPERATOR Air (Valve Gate) Cooling water Drops Aligned With Long Side Of Plate X 2 Drop B-Type Orientation TOP Electrical Air (Valve Gate) Cooling water OPERATOR Drops Aligned With Long Side Of Plate X Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. KP-series 2005. 09 4 PRONTO 2 Drop C-Type Orientation TOP OPERATOR Electrical Air (Valve Gate) Cooling water Drops Aligned With Short Side Of Plate X Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. 5 KP-series 2005. 09 PRONTO 4 Drop L-Type Orientation OPERATOR TOP Electrical Air (Valve Gate) Cooling water Y Drops Aligned With Long Side Of Plate X 4 Drop H-Type Orientation OPERATOR TOP Electrical Air (Valve Gate) Cooling water X 4 Drop H-Type Advantage : The 4 drop H-Type provides increased flexibility concerning drop positioning (note- all drops are symmetrical to one another), X and Y are independent of each other. Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. KP-series 2005. 09 6 Y PRONTO 8 Drop H-Type Orientation X TOP OPERATOR Electrical Air (Valve Gate) Cooling water Y1 Y2 Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. KP-series 2005. 09 7 PRONTO PRONTO Platen Mounting Two choices of platen mounting are available: · The backing plate width, "W", can be the same as the manifold plate and Husky will install clamp slots on the long sides of the plates. MANIFOLD PLATE WIDTH 25 mm clamp thickness W · The backing plate width, "W", can be larger than the manifold plate for direct platen bolting (up to 100mm per side). Husky will install platen mounting holes. Custom cutouts or slots will not be machined by Husky. MANIFOLD PLATE WIDTH Platen mounting holes installed by Husky In this region platen bolting is not possible W 25 mm for both thermal gate and valve gate Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. 8 KP-series 2005. 09 PRONTO PRONTO Clamp Slot Configurations Clamp slot configuration for 2A, 4L, and 4HType orientations. 28mm 35 mm 16 mm 28mm 16 mm Top Operator Side Top Clamp slot configuration for 2B Type orientations. Operator Side 60mm 102mm 16 mm Clamp slot configuration for 2C Type orientations. 28mm 60mm 100mm Top Operator Side 16 mm Top Clamp slot configuration for 8H-Type orientation. Operator Side Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. 28mm 52mm (VG/VX) 28mm (HT/TS) KP-series 2005. 09 9 PRONTO PRONTO Clamp Slot Configurations With Euromap Option: Clamp slot configuration for 2A, 4L, and 4HType orientation. Backing Plate Overhang not to exceed 100mm on either side Top Cross Hatched Regions Show Where Platen Mounting Bolts Are Allowed 35, 0 Operator Side Consider Enough Clearance To Install Platen Mounting Screws. Manifold Plate Width Backing Plate Width Backing Plate Overhang not to exceed 100mm on either side Clamp slot configuration for 2B and 2C - Type orientation. Top Cross Hatched Regions Show Where Platen Mounting Bolts Are Allowed 100, 0 Operator Side 60, 0 28, 0 Consider Enough Clearance To Install Platen Mounting Screws. Manifold Plate Width Backing Plate Width Backing Plate Overhang not to exceed 100mm on either side 28, 0 Top Clamp slot configuration for 8H - Type orientation. Cross Hatched Regions Show Where Platen Mounting Bolts Are Allowed Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. Operator Side 52, 0 (VG/VX) 28, 0 (HT/TS) Consider Enough Clearance To Install Platen Mounting Screws. 28, 0 Manifold Plate Width Backing Plate Width 10 KP-series 2005. 09 PRONTO How to Configure PRONTO Hot Runners To configure Pronto hot runners follow the three simple steps below. 1 Determine the nozzle pitch required for the mold design and ensure that it is within the allowable range for the desired size of plates. Select the gating method suitable to your application. Determine the required L-dimension from the range available for the selected gating style. The L-dimension is the distance from the face of the manifold plate to the centerline of the gate. 2 3 For example, for a 296 x 446 hot runner with a 4 drop, H-Type manifold, , 750 nozzle size, 58. 70 mm manifold X-dimension using HT tips and 85. 20 mm L-dimension order: KP3045-7504B058. 70M-HT085. 20 KP3045 7504H058. 70/xxx. xxM "M" for metric (Always M for KP series Pronto) Y-dimension (for 4H/4L-Types only, center of manifold to outer drop in millimeters, two decimals) X-dimension (center of manifold to drop in millimeters, two decimals) C, H or L-Type manifold Number of drops Nozzle size HT 0 8 5 . 2 0 L-dimension (in millimeters, two decimals) Manifold plate length to nearest cm Manifold plate width to nearest cm "KP" for KP-series (matching Hasco plate sizes) Gate style STEP 1 - Ensure that the selected nozzle pitch is within the allowable guidelines of the plate model as shown in the charts on the following pages. · 2A, 2B, and 2C manifolds have a minimum X-dimension of 60mm for Ultra 500 & Ultra 750 thermal gates [HT and (TS 750)] and 70mm for 500 and 750 valve gates (VG and VX). 4L manifolds have a minimum X-dimension of 60mm and a minimum Y-dimension of X + 45mm for 500 & 750 thermal gates. 4L manifolds have a minimum X-dimension of 70mm and a minimum Y-dimension of X + 57mm for 500 & 750 valve gates (VG and VX). 4H manifolds have a minimum X-dimension of 50mm and a minimum Y-dimension of 50mm for all nozzle sizes and gating options. 8H manifold minimum X & Y dimensions are as follows: · HT 500 [Min 'X' = 18. 0mm / Min 'Y1' = 44. 5mm / Min 'Y2'=Y1+25. 4mm] · HT 750 [Min 'X' = 22. 5mm / Min 'Y1' = 43mm / Min 'Y2' = Y1 + 45mm, · VG 500/750 [Min 'X' = 25mm / Min 'Y1' = 55mm / Min 'Y2' = Y1 + 50mm · · · Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. KP-series 2005. 09 11 PRONTO Part # KP2530 KP2535 KP2540 KP2545 KP2550 KP3030 KP3035 KP3040 KP3045 KP3050 KP3055 KP3060 KP3070 KP3535 KP3540 KP3545 KP3550 KP3555 KP3560 KP3570 KP4040 KP4045 KP4050 KP4055 KP4060 KP4070 KP4545 KP4550 KP4555 KP4560 KP4570 KP5050 KP5055 KP5060 KP5070 KP5080 KP5555 KP5560 KP5570 KP5580 Width x Length 246 X 296 246 X 346 246 X 396 246 X 446 246 X 496 296 X 296 296 X 346 296 X 396 296 X 446 296 X 496 296 X 546 296 x 596 296 x 696 346 X 346 346 X 396 346 X 446 346 X 496 346 X 546 346 X 596 346 X 696 396 X 396 396 X 446 396 X 496 396 X 546 396 X 596 396 X 696 446 X 446 446 X 496 446 X 546 446 X 596 446 X 696 496 x 496 496 x 546 496 x 596 496 x 696 496 x 796 546 x 546 546 x 596 546 x 696 546 x 796 2A-Type Max. "X" 75mm 100mm 125mm 150mm 175mm 75mm 100mm 125mm 150mm 175mm 200mm 225mm 275mm 100mm 125mm 150mm 175mm 200mm 225mm 275mm 121mm 150mm 175mm 200mm 225mm 275mm 150mm 175mm 200mm 225mm 275mm 175mm 200mm 225mm 275mm 325mm 200mm 225mm 275mm 325mm 2B-Type Max. 'Y' 144mm HT/TS 134mm VG/VX 169mm HT/TS 159mm VG/VX Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. 13 KP-series 2005. 09 PRONTO KP4555 KP4560 KP4570 KP5050 KP5055 KP5060 KP5070 KP5080 KP5555 KP5560 KP5570 KP5580 446 X 546 446 X 596 446 X 696 496 x 496 496 x 546 496 x 596 496 x 696 496 x 796 546 x 546 546 x 596 546 x 696 546 x 796 Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 45mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm Y - 57mm 194mm HT/TS 184mm VG/VX 219mm HT/TS 209mm VG/VX 269mm HT/TS 259mm VG/VX 169mm HT/TS 159mm VG/VX 194mm HT/TS 184mm VG/VX 219mm HT/TS 209mm VG/VX 269mm HT/TS 259mm VG/VX 319mm HT/TS 309mmVG/VX 194mm HT/TS 184mm VG/VX 219mm HT/TS 209mm VG/VX 269mm HT/TS 259mm VG/VX 319mm HT/TS 309mm VG/VX N/A = Not Available Minimum 'X' and 'Y' for 4H-Type: For all gating options (500 / 750) X = 50. 0 mm, Y = 50. 0 mm Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. KP-series 2005. 09 14 PRONTO Part # KP2530 KP2535 KP2540 KP2545 KP2550 KP3030 KP3035 KP3040 KP3045 KP3050 KP3055 KP3060 KP3070 KP3535 KP3540 KP3545 KP3550 KP3555 KP3560 KP3570 KP4040 KP4045 KP4050 KP4055 KP4060 KP4070 KP4545 KP4550 KP4555 KP4560 KP4570 KP5050 KP5055 KP5060 Width x Length 246 X 296 246 X 346 246 X 396 246 X 446 246 X 496 296 X 296 296 X 346 296 X 396 296 X 446 296 X 496 296 X 546 296 x 596 296 x 696 346 X 346 346 X 396 346 X 446 346 X 496 346 X 546 346 X 596 346 X 696 396 X 396 396 X 446 396 X 496 396 X 546 396 X 596 396 X 696 446 X 446 446 X 496 446 X 546 446 X 596 446 X 696 496 x 496 496 x 546 496 x 596 4H-Type Max. [. . . ] STEP 3 - Ensure the desired L-dimension is within the allowable guidelines of the gating method. Available L-Dimensions (Ultra 500) : HT-D/HT-T/HT-U Minimum Maximum 17mm 124mm HT-X 27mm 134mm VG 17mm 124mm VX 17mm 124mm Plate Thickness For 2 and 4 Drop Configurations Plate Thickness For 8 Drop Configurations 40mm (1. 57") Thermal Gate (HT) 95mm - 105mm (3. 74" - 4. 13" ) 115mm - 125mm (4. 53" - 4. 97" ) L-Dimension 32mm (1. 26") L-Dimension Valve Gate (VG & VX) VG available with 1. 0mm, 1. 2mm, 1. 5mm, and 1. 8mm gate diameter as standard 60mm (2. 36") L-Dimension 95mm - 105 mm (3. 74" - 413") . L-Dimension For exact plate thickness, please contact Husky. NOTE: The hot runner Guide Pin (4) will protrude from the manifold plate up to 15mm more than the selected L-dimension. Be sure that enough clearance has been left in the mold plates for the full length of this Guide Pin (4). Please confirm all dimensions and nozzle suitability by referring to www. hotrunners. com or by calling Husky. KP-series 2005. 09 20 115mm - 125mm (4. 53" - 497") . 60mm (2. 36") PRONTO Available L-Dimensions (Ultra 750) : HT-D/HT-T/HT-U Minimum Maximum 27. 4mm 134. 3mm VG 27. 4mm 134. 3mm VX 27. 4mm 124. 3mm TS 27. 4mm 134. 3mm Plate Thickness For 2 and 4 Drop Configurations Plate Thickness For 8 Drop Configurations 40mm (1. 57") L-Dimension L-Dimension 95mm - 105mm (3. 74" - 4. 13" ) L-Dimension L-Dimension Valve Gate (VG & VX) VG available with 1. 0mm, 1. 8mm, and 2. 5mm gate diameters only 95mm - 105 mm (3. 74" - 4 . 13") 60mm (2. 36") L-Dimension L-Dimension L-Dimension L-Dimension For exact plate thickness, please contact Husky. [. . . ]