User manual HUSTLER 766238

[. . . ] Hustler 4500/4600 Parts Manual ······· Hustler Turf Equipment ····· P. O. Box 7000 ··· Hesston, Kansas 766238 Rev. 8/06 · 67062-2097 WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. [. . . ] ENGINE DOWEL PIN NT M10-1. 50 HX G8 ZN CS M8-1. 25 X 30 HX G8 ZN LIFTING TAB WATER PUMP PULLEY CS M6-1 X 16 HX G5 FAN BLADE ASSEMBLY FAN SUPPORT STRAP CS M8-1. 25 X 20 HX FLG HD REAR ENGINE MOUNT, L. S. CRANKSHAFT PULLEY V-BELT (ALTERNATOR DRIVE) LW . 375 MEDIUM SPRING ZN CS . 375-16 X . 625 HX G5 ZN CLAMP 10 766238 8/06 9-13 Rear Engine Assembly (Electronic Governor) - 4500 NOTES: 1. Assemble item 34, bowed fan retaining strap, with one item 35, capscrew, to center hole in item 31, water pump pulley. Position bowed strap ends against fan hub face & over unused holes in fan hub. . 010-. 050 clearance between tip of flywheel tooth to root of starter pinion tooth. Push item 21, starter motor seal, over starter shaft until firmly against front surface of starter motor. Use Scotch 3M 1300 adhesive or equivalent on outside edge of starter motor seal. When installing item 19, starter motor end shield, make sure it clears ring gear on flywheel (outboard) upon engagment of starter. Reposition dipstick tube (not shown) to clear engine mount. Used on tractors with serial numbers 02034020 and higher. 9-14 766238 8/06 Chapter 10 Contents Cooling System - 4500 . 10-6 766238 8/06 10-1 Cooling System - 4500 AIR SCOOP ANGLE SUPPORT 56 FORD CONTROL MODULE 57 23 18 38 19 23 19 55 1 2 3 5 1 46 2 4 47 40 9 See Detail B 8 15 16 18 39 33 41 42 19 32 29 19 37 13 8 44 43 46 51 53 49 48 50 49 48 See Detail E 48 52 See Detail A 31 2 7 58 See Detail D 12 8 10 3 11 24 21 8 18 14 18 8 19 54 6 34 35 36 See Detail C 20 18 45 47 32 48 30 19 18 25 20 26 22 19 20 29 23 17 27 28 10-2 766238 8/06 Cooling System - 4500 INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 SERVICE PART NO. 761023 076547 036236 041491 034264 710079 076919 713040 710483 036749 036574 045401 715060 721589 423749 046508 423343 025403 017038 013334 423822 061473 064329 008037 008045 421784 023069 704916 422576 037051 520171 024927 423814 706101 017657 004911 004911 520189 408997 520239 715052 715037 715391 064006 447656 017004 034272 000307 010769 060889 447250 041202 053736 711168 029710 369231 063198 808485 MFG. 761023 076547 036236 041491 034264 710079 076919 713040 710483 N/A N/A N/A N/A 721589 423749 046508 423343 025403 017038 013334 423822 061473 064329 008037 008045 421784 023069 704916 422576 037051 423871 024927 423814 028738 017657 004911 004911 423798 408997 423806 N/A N/A N/A N/A N/A 017004 034272 N/A N/A N/A N/A N/A N/A 711168 029710 369231 063198 808485 QTY. 1 8 4 1 1 1 1 7 1 1 1 1 1 1 1 1 1 18 17 7 1 2 11 4 4 4 4 4 2 2 2 2 1 2 4 2 2 1 1 1 1 1 1 1 1 5 5 4 1 1 1 1 1 2 3 1 4 3 DESCRIPTION COOLANT BOTTLE FW . 344 X . 688 X . 065 SAE ZN CS . 312-18 X 1. 0 HX G5 ZNYC HOSE CLAMP OVERFLOW HOSE 26" RADIATOR RADIATOR CAP, 13 PSI HOSE CLAMP TOP RADIATOR HOSE WATER OUTLET WATER OUTLET GASKET THERMOSTAT LOWER HOSE 5. 0 RADIATOR OUTLET CAP TOP SUPPORT TOP SUPPORT SEAL 24. 87" SHROUD FW . 281 X . 625 X . 062 ZN LW . 250 MEDIUM SPRING ZN CS . 25-20 X . 870 HX G5 ZN SEAL SUPPORT SEAL 28" CS . 25-20 X . 625 HX G5 ZN NEOPRENE SPACER NEOPRENE BUSHING MOUNT BUSHING FW . 281 X 1. 250 X . 047 ZN CS . 25-20 X 1. 250 HX G5 ZN RADIATOR BRACE CLIP DOOR FINAL ASSEMBLY NT . 25-20 HX G5 ZN RH GUSSET STRAP LATCH CATCH RIVET . 125 . 062-. 125 GRIP SEAL . 120 X . 50 X 23. 50 SEAL . 120 X . 50 X 16. 50 RH TOP AIR DEFLECTOR AIR DEFLECTOR LH TOP AIR DEFLECTOR HOSE ELBOW 90° WATER PUMP INLET TUBE TUBE CLAMP CS . 312-18 X . 625 HX G5 ZN CLAMP BRACKET LW . 312 MEDIUM SPRING ZN NT . 312-18 HX G5 ZN HOSE CLAMP WATER BYPASS HOSE PLASTIC STRAP HEAT SENDER BLOCK WATER TEMPERATURE SWITCH J-CLIP WIRE CLAMP SEAL 23. 75" CS . 312-18 X . 750 HXFLK ZNYC 4500 CONTROL MOUNT CS 10-24 X . 750 HXFLK ZNYC 5/16-18 THREAD NUTSERT 6 7 7 7 7 766238 8/06 10-3 Cooling System - 4500 . 62 + . 12 UP 22 Clamp must be in this position before tightening (this clamp only) Detail B FAN LOCATION IN SHROUD Detail A 6 36 17 . 250 (typ) 37 37 2 54 36 SHROUD SEAL LOCATION Adhesive side to tank, tuck ends between corner gusset & core. Detail D 2. 0 + . 12 4 Detail C 49 5 1. 50 +-. 12 HOSE MODIFICATION - NO SCALE Detail E 10-4 766238 8/06 Cooling System - 4500 NOTES: 1. Attach item 5, overflow hose, from bottom of bottle to radiator overflow port located on filler neck. Use 3MTM Scotch GripTM 1300 adhesive or equivalent to install seals. Follow vendor's instructions carefully for proper application of adhesive. With item 49, water bypass hose, rotated to approximate position shown, cut hose 1. 50" from outside radius (as shown). Measure 2. 00" additional, cut again & discard this section of hose. See "Cooling System - 4600" on page 10-6 for breakdown. Used on machines with electronic throttle and governor, serial number 02034020 and higher. 766238 8/06 10-5 Cooling System - 4600 1 34 2 5 34 4 33 AIR SCOOP ANGLE SUPPORT 3 1 31 18 30 31 19 18 32 33 34 35 36 9 See Detail D 15 19 16 21 14 12 9 10 10 See Detail B 11 8 6 7 See Detail C 19 4 37 39 5 27 28 20 18 38 28 17 See Detail A 3 13 24 18 19 20 26 23 25 17 10-6 766238 8/06 Cooling System - 4600 INDEX NO. [. . . ] 061473 061572 061812 063198 063297 064006 064014 064220 064329 064337 064345 065508 065722 065730 065748 066001 066134 066142 066498 067918 068056 068486 068551 068585 070656 070664 070672 071456 071613 072041 072389 072405 072439 072611 072678 072686 072694 072702 072710 072728 072736 072744 072751 072769 073007 073122 073304 073361 073759 073858 073866 074252 074302 Page No. 3, 7, 9 7 9, 11, 3 3 7 3 7 3 5, 7, 3, 7, 3 3 3 5, 7 9, 13 1, 3 3 9, 13 9, 13 11 9 5, 7, 9, 11, 3, 5, 3, 7, 9, 13, 3 3, 5 3, 5 3 9 9, 13 3, 5, 7, 9 7, 3 7, 11 3 7 3 3 3, 15 7 3 3 3 3 3 3 3 3 3 3 3, 5 7 3, 5 3 3, 5 9, 11, 3 7 5, 7, 9, 13 7 i-2 778837 8/06 Part No. 074542 074559 075408 076349 076422 076547 076588 076919 076927 076992 077123 077842 077859 078246 079186 079210 080358 080655 080838 081042 081117 081125 081158 081745 081752 082180 082248 082420 082511 082727 082966 083022 083121 083279 083469 083493 083501 083519 083535 083592 083626 083766 084681 084756 084921 085381 085571 085639 085837 085852 089755 089789 Page No. 3 5, 7, 3, 7 3 9 5, 7, 3, 5, 3 3, 5, 7, 3, 5, 3, 9, 3, 7, 3, 5, 7, 3, 7, 11, 15, 21, 2, 3, 4, 5, 7 7 1, 3, 7 9, 11 9, 11 5 3, 15 5, 7, 3, 5 5 3 11 9, 11 3 7 15 9, 13, 7, 11 9, 13 9, 7, 11 5, 3, 5, 9 3, 5 5 3, 15 3 11, 3, 7 7 5 3 7, 9 5 3 3, 15 3 7 9 3 7 5 9, 13, 21 3, 5 3, 5 7, 11 9, 13 3, 5 9, 13 7, 11, 21 3, 5 7 Part No. [. . . ]