User manual HYUNDAI R160LC-7A BROCHURE

[. . . ] The proportional pressure controls reduce unnecessary exertion while ensuring precise operation. Large windows allow excellent visibility in all directions. Low noise design . The Robex 7A series is designed with low operation noise in mind. Hyundai engineering made efforts to keep interior and exterior noise levels to a minimum. [. . . ] Thicker steel and an additional lateral plate are put in place to reinforce the bucket. Strong and Stable Lower Frame Reinforced box-section frame is all welded using low-stress, high-strength steel. It guarantees safety and resistance against external impact when driving on rough ground or working on wet sites. The use of highly durable upper and lower rollers and track guards ensures proper machine transfer on all terrains. The long undercarriage incorporates heavy duty excavator style components. An X-leg type center frame is integrally welded for maximum strength and durability. Powerful and Precise Swing Control Improved shock absorbing characteristics make stopping swing movement a precise and smooth action. Track Rail Guide & Adjusters Durable track rail guides keep track links in place. Track adjustment is made easy by using standard grease operated cylinder track adjusters including shock absorbing springs. (Full Track Guide: Option) HYUNDAI CONSTRUCTION EQUIPMENT 08 / 09 R160LC-7A_new_en 18-10-2007 14:11 Pagina 10 Robex 160LC-7A Full open doors and the use of one master key system provide easy access during servicing. Reliability & Serviceability Side Cover with Left & Right Swing Open Type Easy access to vital components gives unrestricted view of components allowing easy maintenance and repair. Easy to maintain engine components A cooling and preheating system are provided for optimum and immediate operation, guaranteeing longer life for the engine and hydraulic components. Servicing of the engine and hydraulics is considerably simplified due to total accessibility. Centralized Electric Control Box and Easy Change Air Cleaner Assembly Electric control box and air cleaner are centralized in one and the same compartment for easy service. Highly efficient Hydraulic Pump Pump output capacity has been increased. Large tool box for extra storage R160LC-7A_new_en 18-10-2007 14:11 Pagina 11 Durability of structure proven through FEM (Finite Element Method) analysis and long term durability test. HYUNDAI CONSTRUCTION EQUIPMENT 10 / 11 R160LC-7A_new_en 18-10-2007 14:11 Pagina 12 Specifications Engine Model Type J1995 (gross) J1349 (net) 6271/1 (gross) DIN 6271/1 (net) Max. torque Bore x stroke Piston Batteries Starting motor Alternator SAE Mitsubishi D04FD-TAA Water cooled, 4 cycle Diesel, 4-Cylinders in line, direct injection, turbocharged, charged air cooled and low emission 126 HP (94 kW) at 2, 000 rpm 116 HP (87 kW) at 2, 000 rpm 128 PS (94 kW) at 2, 000 rpm 118 PS (87 kW) at 2, 000 rpm 477 Nm (345 lbf. ft) at 1, 800 rpm 102 x 130 mm (4. 5" x 5. 3") 4, 249 cc (259. 3 in3) 2 x 12 V x 100 AH 24 V - 5. 0 kW 24 V - 50 Amp Swing System Swing motor Swing reduction Swing circuit lubrication Swing brake Swing speed Axial piston motor Planetary gear reduction Grease-bathed Multi wet disc 11. 3 rpm Rated flywheel horse power Coolant & Lubricant Capacity (refilling) Fuel tank Engine coolant Engine oil Swing device Final drive (each) Hydraulic system Hydraulic tank liter 260 28 18. 5 5 3 240 160 US gal 68. 7 7. 4 4. 9 1. 3 0. 8 63. 4 42. 3 UK gal 57. 2 6. 2 4. 1 1. 1 0. 7 52. 8 35. 2 Hydraulic system Main pump Type Two variable displacement piston pumps Max. flow 2x160 l/min (44. 4 US gpm / 37. 0 UK gpm) Sub-pump for pilot circuit Gear pump Cross-sensing and fuel saving pump system Hydraulic motors Travel Two speed axial piston motor with brake valve and parking brake Undercarriage X-leg type center frame is integrally welded with reinforced box-section track frames. Pilot control Traveling and steering Engine throttle External Lights Two joysticks with one safety lever (LH): Swing and arm, (RH): Boom and bucket (ISO) Two levers with pedals Electric, Dial type Two lights mounted on the boom one under the battery box R160LC-7A_new_en 18-10-2007 14:11 Pagina 13 Backhoe attachment Buckets SAE heaped m3(yd3) 0. 39 (0. 51) 0. 50 (0. 65) 0. 64 (0. 84) 0. 70 (0. 92) 0. 89 (1. 16) 0. 69 (0. 90) Recommendation mm (ft. in) Capacity m3 (yd3) SAE heaped 0. 39 (0. 51) 0. 50 (0. 65) 0. 64 (0. 84) 0. 70 (0. 92) 0. 89 (1. 16) 0. 69 (0. 90) CECE heaped 0. 34 (0. 44) 0. 44 (0. 58) 0. 55 (0. 72) 0. 60 (0. 78) 0. 77 (1. 01) 0. 62 (0. 81) Width mm (in) Without side cutters 620 (24. 4) 760 (29. 9) 920 (36. 2) 990 (39) 1, 220 (48. 0) 990 (39. 0) With side cutters 740 (29. 1) 880 (34. 6) 1, 040 (40. 9) 1, 110 (43. 7) 1, 340 (52. 8) 410 (900) 470 (1, 040) 510 (1, 120) 540 (1, 190) 610 (1, 340) 700 (1, 540) : Applicable for materials with density of 2, 000 kg/m3 (3, 370 lb/yd3) or less : Applicable for materials with density of 1, 600 kg/m3 (2, 700 lb/yd3) or less : Applicable for materials with density of 1, 100 kg/m3 (1, 850 lb/yd3) or less Weight kg (lb) Boom Arm 2. 2 m (7' 3") 5. 1 m (16' 9") Mono boom 5. 1 m (16' 9") Hydraulic Adjustable boom 2. 6 m (8' 6") 3. 1 m (10' 2") 2. 2 m (7' 3") 2. 6 m (8' 6") : Standard backhoe bucket : Heavy-duty Backhoe attachment Boom and arms are of all-welded, low-stress, full-box section design. 5. 1 m (16'9") mono boom; 5. 1 m (16'9") hydraulic adjustable boom and 2. 20 m ( 7'3"), ; 2. 60 m (8'6"); 3. 10 m (10'2") arms are available. Buckets are all-welded, high-strength steel implements. 2. 20 m (7' 3") 2. 60 m (8' 6") 3. 10 m (10' 2") Digging force Arm Length Weight Bucket digging force SAE m (ft . in) kg (lb) kN kgf lbf kN kgf lbf kN kgf lbf kN kgf lbf 2. 20 (7'3") 750 (1, 650) 108. 6 [118. 4] 11, 070 [12, 080] 24, 410 [26, 630] 124. 5 [135. 9] 12, 700 [13, 850] 28, 000 [30, 550] 85. 2 [93. 0] 8, 690 [9, 480] 19, 160 [20, 900] 89. 0 [97. 1] 9, 080 [9, 910] 20, 020 [21, 840] 2. 60 (8' 6") 810 (1, 790) 108. 6 [118. 4] 11, 070 [12, 080] 24, 410[26, 630] 124. 5 [135. 9] 12, 700 [13, 850] 28, 000 [30, 550] 75. 0 [81. 8] 7, 650 [8, 350] 16, 870 [18, 400] 77. 6 [84. 6] 7, 910 [8, 630] 17, 440 [19, 030] Standard arm 3. 10 (10' 2") 890 (1, 960) 108. 6 [118. 4] 11, 070 [12, 080] 24, 410 [26, 630] 124. 5 [135. 9] 12, 700 [13, 850] 28, 000 [30, 550] 67. 4 [73. 5] 6, 870 [7, 490] 15, 150 [16, 530] 69. 4 [75. 7] 7, 080 [7, 720] 15, 610 [17, 030] Remark ISO [ ]: Power Boost Arm crowd force SAE ISO Note: Arm weight including bucket cylinder and linkage. HYUNDAI CONSTRUCTION EQUIPMENT 12 / 13 R160LC-7A_new_en 18-10-2007 14:11 Pagina 14 Dimensions & Working ranges Dimensions R160LC-7A D, D' E J C F A B I mm (ft . in) A B C D D' E F G H Tumbler distance Overall length of crawler Ground clearance of counterweight Tail swing radius Rear-end length Overall width of upper structure Overall height of cab Min. ground clearance Track gauge 3, 190 (10 '6") 3, 980 (13' 1") 1, 035 (3' 5") 2, 530 (8' 4") 2, 480 (8' 2") 2, 475 (8' 1") 2, 915 (9' 7") 460 (1' 6") 1, 990 (6' 6") K L J I Boom length Arm length Overall length Overall height of boom 2, 200 (7' 3") 8, 620 (28' 3") 2, 960 (9' 9") 500 (20") 2, 490 (8' 2") 5, 100(16' 9") 2, 600 (8' 6") 8, 600 (28' 3") 2, 910 (9' 7") 600 (24") 2, 590 (8' 6") 3, 100 (10' 2") 8, 600 (28' 3") 3, 090 (10' 2") 700 (28") 2, 690 (8' 10") Track shoe width Overall width Standard Equipment Working ranges R160LC-7A mm (ft . in) A A' F Boom length Arm length A A' Max. swing radius 2, 200 (7' 3") 8, 690 (28' 6") 8, 530 (27' 12") 5, 660 (18' 7") 5, 440 (17' 10") 5, 140 (16' 10") 8, 740 (28' 8") 6, 100 (20' 0") 3, 180 (10' 5") 5100 (16' 9") 2, 600 (8' 6") 9, 030 (29' 8") 8, 870 (29' 1") 6, 060 (19' 11") 5, 860 (19' 3") 5, 440 (17' 10") 8, 870 (29' 1") 6, 240 (20' 6") 3, 170 (10' 5") 3, 100 (10' 2") 9, 450 (31' 0") 9, 300 (30' 6") 6, 560 (21' 6") 6, 370 (20' 11") 5, 730 (18' 10") 8, 970 (29' 5") 6, 380 (20' 11") 3, 180 (10' 5") D B E B' C B' C D E F B Standard Equipment R160LC-7A_new_en 18-10-2007 14:11 Pagina 15 Dimensions R160LC-7A, 2-Piece Boom D, D' E J C F A B I G K H L mm (ft . in) A B C D D' E F G H Tumbler distance Overall length of crawler Ground clearance of counterweight Tail swing radius Rear-end length Overall width of upper structure Overall height of cab Min. ground clearance Track gauge 3, 190 (10 '6") 3, 980 (13' 1") 1, 035 (3' 5") 2, 530 (8' 4") 2, 480 (8' 2") 2, 475 (8' 1") 2, 915 (9' 7") 460 (1' 6") 1, 990 (6' 6") K L J I Boom length Arm length Overall length Overall height of boom 2, 200 (7' 3") 8, 580 (28' 2") 3, 040 (9' 12") 500 (20") 2, 490 (8' 2") 5, 100(16' 9") 2, 600 (8' 6") 8, 570 (28' 1") 3, 050 (10' 0") 600 (24") 2, 590 (8' 6") 700 (28") 2, 690 (8' 10") Track shoe width Overall width Standard Equipment Working ranges R160LC-7A, 2-Piece Boom A A' mm (ft . in) Boom length F 5, 100 (16' 9") 2, 200 (7' 3") 8, 750 (28' 8") 8, 600 (28' 3") 5, 460 (17' 11") 5, 350 (17' 7") 4, 670 (15' 4") 9, 390 (30' 10") 6, 680 (21' 11") 3, 130 (10' 3") 2, 600 (8' 6") 9, 110 (29' 11") 8, 960 (29' 5") 5, 830 (19' 2") 5, 750 (18' 10") 5, 030 (16' 6") 9, 600 (31' 6") 6, 900 (22' 8") 2, 970 (9' 9") feet meter 10 9 8 7 6 5 4 E Arm length A A' B B' C D E F 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 meter 0 feet 30 25 20 15 10 5 0 5 B B' C Max. swing radius D 3 2 1 0 1 2 3 4 5 6 10 15 20 Standard Equipment HYUNDAI CONSTRUCTION EQUIPMENT 14 / 15 R160LC-7A_new_en 18-10-2007 14:11 Pagina 16 Dimensions & Working ranges Dimensions R160LCD-7A D, D' E J M C A B I mm (ft . in) A B C D D' E F G H M N O Tumbler distance Overall length of crawler Ground clearance of counterweight Tail swing radius Rear-end length Overall width of upperstructure Overall height of cab Min. [. . . ] Lifting capacity of the Robex Series does not exceed 75% of tipping load with the machine on firm, level ground or 87% of full hydraulic capacity. 3. The load point is a hook (standard equipment) located on the back of the bucket. (*) indicates load limited by hydraulic capacity. HYUNDAI CONSTRUCTION EQUIPMENT 20 / 21 R160LC-7A_new_en 18-10-2007 14:11 Pagina 22 Notes R160LC-7A_new_en 18-10-2007 14:11 Pagina 23 HYUNDAI CONSTRUCTION EQUIPMENT 22 / 23 R160LC-7A_new_en 18-10-2007 14:11 Pagina 24 Standard Equipment ISO standard cabin · All-weather steel cab with all-around visibility · Safety glass windows · Rise-up type windshield wiper · Sliding fold-in front window · Sliding side window · Lockable door · Hot & cool box · Accessory box & Ash-tray Computer Aided Power Optimization(New CAPO) system · 2-power mode, 3-work mode, 2-user mode · Auto deceleration & one touch deceleration system · Auto warm up system · Auto overheat prevention system Air-conditioner (5, 000 kcal/hr; 20, 000 BTU/hr) FATC (Full Automatic Temperature Control) Self diagnostic system Starting Aid, cold weather Centralized monitoring · LCD display Engine speed Clock & Error code · Gauges Fuel level gauge Engine coolant temperature gauge Hyd. oil temperature gauge · Warning Engine coolant & Fuel level Check Engine & CPU Engine oil pressure Engine coolant temperature Hyd. 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