User manual HYUNDAI R160LC-9 BROCHURE

[. . . ] Equipped with Tier 3 Engine *Photo may include optional equipment. Pleasure works An operator, who takes pleasure in his work, does a better job. That is why we at Hyundai Heavy Industries do everything we can to make that happen. We merged operator preference, fast precision and lasting performance into a quality product. Hyundai 9 series earthmoving equipment simply makes time fly, makes pleasure work! *Photo may include optional equipment. Machine Walk-Around Robust Undercarriage Track chain with urethane seals / Track rail guard / Comfortable bolt-on steps / Large upper roller cut-outs / Grease-type track adjusters. Engine Technology Powerful and reliable, fuel efficient Mitsubishi Tier III D04FD-TAA engine. [. . . ] Electronical controlled fuel injection and diagnostic capabilities add efficiency and serviceability to the engine. This engine meets TIER3 / EU stage IIIa emission regulations. Structural Strength The 9 series cabin structure is designed with slimmer but stronger tubing for more safety and better visibility. Lowstress and high-strength steel is welded to form a strong and stable lower frame. Structural durability is analyzed and tested by FEM-analysis (Finite Elements Method) and long-term durability tests. Engine Performance Every operator knows that there's no substitute for power and durability. The Mitsubishi engine handles the toughest loads and the roughest work conditions combined with maximum fuel economy, better cold starting capability and lower noise level. Plus, the heavyduty design of the D04FD-TAA engine and related components are offering reliability and durability you can count on every day. Fuel-efficiency and response time are enhanced with the Mitsubishi high pressure common rail fuel system. This fuel system delivers high pressure injection, independent from engine speed, for optimum performance and flexibility at all engine speeds. Profitable An owner, who knows his machine saves money, takes pleasure in owning it. 9 Series excavators contribute to your business as a time, fuel, spare-part and cost saving earthmoving solution. The Remote Management System allows machine owners to track, monitor and manage at a distance. *Photo may include optional equipment. Fuel Economy 9 series excavators are developed to do more work with less fuel. Implemented innovations like the variable speed fan clutch, twostage auto decel system and the new economy mode, are helping to save fuel and reduce the impact on the environment. Hi-mate (Remote Management System) Hi-mate, Hyundai's newly developed remote management system, using GPS-satellite technology, provides our customers with the highest level of service and product support. Hi-mate enables machine owners to follow-up machine performance, to verify machine location and to access diagnostic information on a distance through any internet connection. Easy Access Access from ground to filters, lube fittings, fuses, drains and machine computer components, combined with wide open compartments makes servicing the 9-series a pleasure for your mechanics. Extended Life of Components New long-life bushings are designed for extended lube intervals (250 hrs). Wear-resistant polymer shims reduce noise and reduce wear of bushings. Extended-life hydraulic filters last up to 1, 000 hrs and new long-life hydraulic oil need only be changed every 5, 000 hrs. Specifications EngInE ModEl Type SWIng SySTEM MiTsubishi d04Fd-TAA Water cooled, 4 cycle diesel, 4-Cylinders in line, direct injection, turbocharged, charged air cooled and low emission sAE diN J1995 (gross) J1349 (net) 6271/1 (gross) 6271/1 (net) 126 hP (94 kW) / 2, 000 rpm 120 hP (90 kW) / 2, 000 rpm 128 Ps (94 kW) / 2, 000 rpm 122 Ps (90 kW) / 2, 000 rpm 47. 7 kgf. m (345 lbf. ft) / 1, 800 rpm 102 x 130 mm (4. 01" x 5. 12") 4, 249 cc (259. 3 in3) 2 x 12V x 100Ah 24V- 5. 0 kW 24V- 50 Amp swing motor swing reduction swing bearing lubrication swing brake swing speed Axial piston motor Planetary gear reduction Grease-bathed Multi wet disc 11. 3 rpm Rated flywheel horse power Max. torque bore x stroke COOlAnT & lUBRICAnT CAPACITy Refilling Fuel tank Engine coolant Engine oil swing device - gear oil Travel motor (each) - gear oil hydraulic system (including tank) hydraulic tank liter 270 28. 0 17. 5 5. 0 3. 0 240 160 us gal 71. 3 7. 4 4. 6 1. 3 0. 8 63. 4 42. 3 uK gal 59. 4 6. 2 3. 8 1. 1 0. 7 52. 8 35. 2 Piston displacement batteries starting motor Alternator HydRAUlIC SySTEM MAiN PuMP Type Max. flow sub-pump for pilot circuit Two variable displacement piston pumps 2 X 160l /min (44. 4 us gpm / 37. 0 uK gpm) Gear pump UndERCARRIAgE The X-leg type center frame is integrally welded with reinforced box-section track frames. The undercarriage includes lubricated rollers, idlers, track adjusters with shock absorbing springs and sprockets, and a track chain with double or triple grouser shoes. Pilot control Traveling and steering Engine throttle lights Two joysticks with one safety lever (lh): swing and arm (Rh): boom and bucket (iso) Two levers with pedals Electric, dial type Two lights mounted on the boom, Two on the upper frame BUCkETS All buckets are welded with high-strength steel 0. 39 (0. 51) sAE heaped m (yd ) 3 3 0. 50 (0. 65) 0. 64 (0. 84) 0. 70 (0. 92) 0. 89 (1. 16) 0. 69 (0. 90) Capacity m3 (yd3) sAE heaped CECE heaped 0. 39 (0. 51) 0. 50 (0. 65) 0. 64 (0. 84) 0. 70 (0. 92) 0. 89 (1. 16) 0. 69 (0. 90) 0. 34 (0. 44) 0. 44 (0. 58) 0. 55 (0. 72) 0. 60 (0. 78) 0. 62 (0. 81) Width mm (in) Without side cutters 620 (24' 4") 760 (29' 9") With side cutters 740 (29' 1") 880 (34' 6") Recommendation m (ft. in) Weight kg (lb) 2. 20 (7' 3") Arm 410 (900) 470 (1, 040) 5. 10 (16' 9") Mono boom 2. 60 (8' 6") Arm 3. 10 (10' 2") Arm 5. 10 (16' 9") hydraulic adjustable boom 2. 20 (7' 3") Arm 2. 60 (8' 6") Arm 920 (36' 2") 1, 040 (40' 9") 510 (1, 120) 990 (39' 0") 1, 110 (43' 7") 540 (1, 190) - 0. 77 (1. 01) 1, 220 (48' 0") 1, 340 (52' 8") 610 (1, 340) 990 (39' 0") 700 (1, 540) heavy duty bucket Applicable for materials with density of 2, 000 kg/m3 (3, 370 lb/yd3) or less Applicable for materials with density of 1, 600 kg/m3 (2, 700 lb/yd3) or less Applicable for materials with density of 1, 100 kg/m3 (1, 850 lb/yd3) or less ATTACHMEnT booms and arms are welded, a low-stress, full-box section design. 5. 10 m (16' 9") mono boom, 5. 10 m (16' 9") hydraulic adjustable boom and 2. 20 m (7' 3"); 2. 60 m (8' 6") and 3. 10 m(10' 2") arms are available. dIggIng fORCE boom Arm length Weight length Weight SAE mm (ft. in) kg (lb) mm (ft. in) kg (lb) kN bucket digging force kgf lbf kN ISO kgf lbf kN Arm crowd force SAE kgf lbf kN ISO kgf lbf Note: boom weight includes arm cylinder, piping, and pin Arm weight includes bucket cylinder, linkage, and pin 2, 200 (7' 3") 750 (1, 560) 107. 9 [117. 2] 11, 000 [11, 940] 24, 250 [26, 330] 123. 6 [134. 2] 12, 600 [13, 680] 27, 780 [30, 160] 87. 2 [94. 7] 8, 890 [9, 650] 19, 600 [21, 280] 91. 0 [98. 8] 9, 280 [10, 080] 20, 460 [22, 210] 5, 100 (16' 9") 1, 040 (2, 290) 2, 600 (8' 6") 810 (1, 790) 107. 9 [117. 2] 11, 000 [11, 940] 24, 250 [26, 330] 123. 6 [134. 2] 12, 600 [13, 680] 27, 780 [30, 160] 77. 3 [83. 9] 7, 880 [8, 560] 17, 370 [18, 860] 80. 3 [87. 2] 8, 190 [8, 890] 18, 060 [19, 600] 3, 100 (10' 2") 890 (1, 960) 107. 9 [117. 2] 11, 000 [11, 940] 24, 250 [26, 330] 123. 6 [134. 2] 12, 600 [13, 680] 27, 780 [30, 160] 69. 0 [74. 9] 7, 030 [7, 630] 15, 500 [16, 830] 71. 4 [77. 5] 7, 280 [7, 900] 16, 050 [17, 430] [ ]: Power boost Remarks dimensions & Working Ranges dIMEnSIOnS R160lC-9 D, D' E J C A B I mm (ft . in) A Tumbler distance B overall length of crawler C Ground clearance of counterweight D Tail swing radius D' Rear-end length E overall width of upperstructure F overall height of cab G Min. ground clearance H Track gauge 3, 170 (10 '5") 3, 960 (13' 0") 1, 055 (3' 6") 2, 530 (8' 4") 2, 480 (8' 2") 2, 475 (8' 1") 2, 980 (9' 9") 460 (1' 6") 1, 990 (6' 6") L overall width I J Arm length overall length overall height of boom boom length 2, 200 (7' 3") 8, 660 (28' 5") 3, 010 (9' 11") 500 (20") 2, 490 (8' 2") F G K H L mm (ft . in) 5, 100 (16' 9") 2, 600 (8' 6") 8, 650 (28' 5") 2, 990 (9' 10") 600 (24") 2, 590 (8' 6") 3, 100 (10' 2") 8, 650 (28' 5") 3, 150 (10' 4") 700 (28") 2, 690 (8' 10") K Track shoe width WORkIng RAngES R160lC-9 boom length A A' F mm (ft . [. . . ] reach Capacity boom : 5. 10 m (16' 9") / Arm : 2. 20 m (7' 3") / bucket : 0. 70 m3 (0. 92 yd3) sAE heaped / shoe : 600 mm (24") triple grouser with 2, 900 kg (6, 390 lb) counterweight load radius 1. 5 m (5. 0 ft) 3. 0 m (10. 0 ft) 4. 5 m (15. 0 ft) 6. 0 m (20. 0 ft) 7. 5 m (25. 0 ft) Reach m (ft) *3750 *8270 3190 7030 2890 6370 2820 6220 2950 6500 3360 7410 *3300 *7280 2390 5270 1920 4230 1710 3770 1650 3640 1730 3810 1990 4390 2650 5840 7. 06 (23. 2) 7. 83 (25. 7) 8. 21 (26. 9) 8. 27 (27. 1) 8. 01 (26. 3) 7. 39 (24. 2) 6. 28 (20. 6) -1. 5 m (-5. 0 ft) -3. 0 m (-10. 0 ft) Ground line *6200 *13670 *6200 *13670 *6200 *13670 *10330 *22770 *9150 *20170 *6200 *13670 7710 17000 7900 17420 *5860 *12920 *7010 *15450 7180 15830 7110 15670 *6410 *14130 4710 10380 4330 9550 4100 9040 4040 8910 4120 9080 *4170 *9190 *4630 *10210 4700 10360 4560 10050 4510 9940 3120 6880 2970 6550 2800 6170 2680 5910 2640 5820 3270 7210 1930 4250 boom : 5. 10 m (16' 9") / Arm : 2. 60 m (8' 6") / bucket : 0. 70 m3 (0. 92 yd3) sAE heaped / shoe : 600 mm (24") triple grouser with 2, 900 kg (6, 390 lb) counterweight load point height m (ft) 6. 0 m (20. 0 ft) 4. 5 m (15. 0 ft) 3. 0m (10. 0 ft) 1. 5 m (5. 0 ft) kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb load radius 1. 5 m (5. 0 ft) 3. 0 m (10. 0 ft) 4. 5 m (15. 0 ft) 6. 0 m (20. 0 ft) 7. 5 m (25. 0 ft) At max. reach Capacity Reach m (ft) *3450 *7610 2950 6500 2680 5910 2610 5750 2710 5970 3050 6720 *3350 *7390 2160 4760 1760 3880 1570 3460 1510 3330 1570 3460 1780 3920 2290 5050 7. 48 (24. 5) 8. 20 (26. 9) 8. 57 (28. 1) 8. 62 (28. 3) 8. 37 (27. 5) 7. 78 (25. 5) 6. 76 (22. 2) -1. 5 m (-5. 0 ft) -3. 0 m (-10. 0 ft) -4. 5 m (-15. 0 ft) Ground line *6030 *13290 *9490 *20920 *6030 *13290 *9490 *20920 *6980 *15390 *7040 *15520 *9960 *21960 *9860 *21740 *6840 *15080 *6980 *15390 *7040 *15520 7580 16710 7730 17040 *6840 *15080 *6660 *14680 7160 15790 7040 15520 *6740 *14860 *4560 *10050 4350 9590 4080 8990 3970 8750 4010 8840 4220 9300 *4350 *9590 4690 10340 4530 9990 4450 9810 4490 9900 2980 6570 2790 6150 2650 5840 2580 5690 2610 5750 *3250 *7170 3260 7190 3190 7030 2000 4410 1920 4230 1850 4080 1. 4. lifting capacity is based on sAE J1097, iso 10567. lifting capacity of the Robex series does not exceed 75% of the tipping load with the machine on firm, level ground or 87% of full hydraulic capacity. 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