User manual KAWASAKI JT1500JBF DATASHEET 2011

[. . . ] No liability can be accepted for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. The right is reserved to make changes at any time without prior notice and without incurring an obligation to make such changes to products manufactured previously. All information contained in this publication is based on the latest product information available at the time of publication. Illustrations and photographs in this publication are intended for reference use only and may not depict actual model component parts. © 2002 Kawasaki Heavy Industries, Ltd. First Edition (1) : Nov. [. . . ] Install the washer · · Install the tube [C] on the priming pump. Torque - Priming Nut: 1. 2 N·m (0. 12 kgf·m, 11 in·lb) the tube · Install10 mm [C][B] on the primer pipe [A] as shown. 8~ FUEL SYSTEM 3-17 Intake Manifold Intake Manifold Removal the intake manifold · Unscrew the breather pipe [B]mounting bolts [A]. · Intake Manifold Installation [A] with a one. · Replace the O-ringsurface of new carburetor and intake Clean the mating the · manifold. mating the carburetor and · Clean theand installsurface ofgasket [A] and intake intake manifold the new manifold. spacers · Install thebolts [B]. [A] and tighten the intake manifold mounting · Do not clearance between intake manifold and fuel tank. Intake Manifold Inspection the intake manifold · Inspect not visible to the eyefor cracks. Cracks · metal crack detection systemmay be detected by using a (Visual color check: com- · monly found at automotive parts store. ). If a crack is present in the intake manifold, replace it. Inspect the gasket surfaces for burrs and nicks. 3-18 FUEL SYSTEM Fuel Tank Fuel Tank Removal · Remove: (see Cleaner Body Removal) Air Cleaner Recoil Starter (see Electrical System chapter) Oil Gauge Fuel Tank Cover Bolts [A]. suitable container beneath the fuel · Place a the clamp and remove the fuel hose hose. the carLoosen from · buretor. · Loosen the clamp and remove the fuel hose from the tank drain. Remove drain · Fuel Tank Installation drain [A] in the fuel tank · Install the tank the tank drain, nut must as shown. tank When tighting contact fuel · cover. Torque - Tank Drain Bolt: 6. 9 N·m (0. 70 kgf·m, 61 in·lb) · Install the fuel tank. Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compression Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Push Rod Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Push Rod Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Push Rod Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Mechanism Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rocker Arm Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] · Install the spiral spring by tool. · Apply grease the shaft [A]. aligned with the spring inner · Put the reel with the notch [B] tongue [C]. · At that time engage the spiral spring with the starter case. the · Turncatch. reel clockwise until you feel the hang hook on the 8-16 ELECTRICAL SYSTEM Starter System · Remove the tape. [. . . ]