User manual KB ELECTRONICS KBVF MULTI-SPEED BOARD

[. . . ] For further assistance, contact our Sales Department at 954-346-4900 or Toll Free at 800-221-6570 (outside Florida). Tools required: small wire cutter and small flat blade screwdriver. Figure 1 - KBVF Multi-Speed Board Control Layout 1 Removing and Modifying the Finger-Safe Cover (FSC) on the KBVF - See Figure 2. [. . . ] Remove and discard the jumpers that are installed on J1 (50/60Hz) and CON2 (F-S-R) on the KBVF. Figure 3 - Preparing the KBVF Prior to Installing the MSB Before After ST PWR ST PWR 3 Installing and Wiring the MSB - See Figure 4. 3. 1 3. 2 3. 3 3. 4 3. 5 Insert the two 6-32 X ½" screws (provided) through the mounting holes on the MSB and align them with the threaded mounting holes on the side of the heat sink of the KBVF (located on the side nearest the trimpots). Using the flat blade (or Phillips) screwdriver, gently tighten the two screws to secure the MSB to the heat sink (8 in-lbs max. ). Install the connector with green/black/white wires onto J1 (50/60Hz). Install the connector with red/black/white wires onto CON2 (F-S-R). Install the terminal with orange wire onto Terminal "P2". Figure 4 - Installing and Wiring the MSB 230V 115V ST PWR (A42136) - Rev. B00 - 11/02/2004 - Z3269B00 Page 2 of 4 "The Right Control for Your Application. " KB Electronics, Inc. 12095 NW 39 Street, Coral Springs, FL 33065-2516 Telephone: 954-346-4900; Fax: 954-346-3377 . %9) 0XOWL6SHHG %RDUG , QVWDOODWLRQ :LULQJ DQG 2SHUDWLQJ , QVWUXFWLRQV 4 MSB Operating Instructions 4. 1 A preset speed is selected with a contact closure or open collector wired between "COM" and either "PS 1", "PS 2", "PS 3", or "PS 4" of Terminal Block TB1. Wire the contact or open collector as shown in Figure 5. (Note: The maximum operating current for each preset is 1. 5 mA DC. ) Figure 5 - MSB Terminal Block TB1 Connection Diagrams Switch Form C Contacts Open Collector 4. 2 Motor direction for each preset is selected by the position of Jumper R/F (Reverse/Forward). All presets have been factory set for Forward Motor Direction (Jumpers R/F set to the "F" position). Figure 6 - Motor Direction Selection (Jumper R/F) Forward Motor Direction (Factory Setting) Reverse Motor Direction (Jumper R/F In "F" Position) (Jumper R/F In "R" Position) 4. 3 To improve the resolution of the trimpots, several ranges are provided. The motor speed range for each preset is selected with Jumpers HI and LO. All speed range jumpers have been factory set for Full Speed Range (Jumpers LO and HI installed). (Note: The maximum speed is based on the MAX Trimpot setting. ) Figure 7 - Speed Range Selection (Jumpers LO and HI) Full Speed Range (0 - 100 % of MAX Speed) (Factory Setting) Low Speed Range (0 - 50 % of MAX Speed) Medium Speed Range (33 - 66 % of MAX Speed) High Speed Range (50 - 100 % of MAX Speed) (Jumper LO Installed) (Jumper HI Installed) (Jumper LO Installed) (Jumper HI Not Installed) (Jumper LO Not Installed) (Jumper HI Not Installed) (Jumper LO Not Installed) (Jumper HI Installed) 4. 4 The speed for each preset can be fine tuned using the adjustable trimpots. [. . . ] To operate 50 Hz motors up to 100 Hz, set J1 to the "50Hz" position and set J2 to the "X2" position. Note: In Overspeed Mode, the motor will produce full rated torque up to the motor's rated frequency. Operating the motor above it's rated frequency will linearly reduce the motor torque to 50% at full output frequency (120 Hz for 60 Hz motors and 100 Hz for 50 Hz motors). [. . . ]