User manual LIFT-MASTER ATS211

[. . . ] A DUCHOSSOIS ENTERPRISE 845 Larch Avenue, Elmhurst, Illinois 60126 As of date of manufacture, meets all ANSI/UL 325 Safety Standards ® and requirements for residential and commercial applications. OWNER'S MANUAL MODEL ATS 211 COMMERCIAL DOOR OPENER For Residential and Light Duty Commercial Use Install on Sectional Doors Only L O W H I G H L A NO R M H I G H L O W L A NO R M WN DO E RC FO Includes Lift-Master "Protector System" UP E RC FO TM Please read this manual and the enclosed safety materials carefully!Fasten the manual near the garage door after installation. Periodic checks and adjustment of the opener are required to ensure safe operation. The model number label is located on the operator cover. CONTENTS PAGE CONTENTS PAGE A review of safety alert symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 You'll need tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Illustration of door installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Opener carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hardware inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Assembly Section ­ Pages 6 - 7 Fasten the rail to the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Attach the chain to the sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Install the rail support bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Tighten the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation Section ­ Pages 8 - 20 Installation instruction warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Determine the header bracket location. . . . . . . . . . . . . . . . . . 8 Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Attach the rail to the header bracket. . . . . . . . . . . . . . . . . . . . 10 Position the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Hang the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Install the light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Attach manual release handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Safety reversing sensor information . . . . . . . . . . . . . . . . . . . . 16 Install the safety reversing sensor . . . . . . . . . . . . . . . . . . 17, 18 Fasten the door bracket and plate . . . . . . . . . . . . . . . . . . . . . . 19 Connect the door arm to the trolley. . . . . . . . . . . . . . . . . . . . . . 20 Adjustment Section ­ Pages 21 - 23 Travel limit adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Force adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Test the safety reversing sensor. . . . . . . . . . . . . . . . . . . . . . . . . . 23 Test the safety reverse system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Operation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Operation of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Having a problem?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 27 Repair parts, rail assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Repair parts, installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Repair parts, opener assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 How to order repair parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Start by reviewing these important safety alert symbols When you see these safety symbols on the following pages, they will alert you to the possibility of serious injuries or death if you do not comply with the corresponding instructions. The hazard may come from something mechanical or from electric shock. [. . . ] Find two pairs of holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidity. Outer Trolley Ring Fastener Clevis Pin Lock Washers 5/16" Rope Door Bracket Nuts 5/16"-18 Straight Door Arm Screws 5/16"-18x7/8" Manual Release Handle Clevis Pin Curved Door Arm Figure 1 Hole Alignment Alternative Door Bracket Figure 2 Figure 3: · If holes in curved arm are above holes in straight arm, disconnect straight arm. Reconnect to trolley with cut end down as shown. · Find two pairs of holes that line up and join with screws, lock washers and nuts. Nuts 5/16"-18 Lock Washers 5/16" Hardware Shown Actual Size Screws 5/16"-18x7/8" Nut 5/16"-18 Lockwasher 5/16" Ring Fastener Cut This End Figure 3 Hex Screw 5/16"-18x7/8" Clevis Pin 5/16" x1" Proceed to Adjustment Step 1, page 21. Trolley will re-engage automatically when the opener is operated. 20 Adjustment Section: Pages 21 ­ 23 Adjustment Step 1 Adjust the UP and DOWN Limits WARNING Improper adjustment of the travel limits could interfere with the proper operation of the safety reverse system. The door might not reverse when required and could seriously injure or kill someone under it. Limit adjustment settings regulate the points at which the door will stop when moving up or down. The door will stop in the up direction if anything interferes with door travel. The door will reverse in the down direction if anything interferes with the door travel (including binding or unbalanced doors). To operate the opener, press the Door Control push button. Run the opener through a complete travel cycle. · Does the door open and close completely?· Does the door stay closed and not reverse unintentionally when fully closed?If your door passes both of these tests, no limit adjustments are necessary. Left Side Panel Limit Adjustment Screws Adjustment Label Adjustment procedures are outlined below. Run the opener through a complete travel cycle after each adjustment. Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off. Read the procedures carefully before proceeding to Adjustment Step 2. Use a screwdriver to make limit adjustments. When to Adjust the Limits If the door does not open completely but opens at least five feet Increase up travel. Turn the UP limit adjustment screw clockwise. If door does not open at least 5 feet: Adjust the UP (open) force as explained in Adjustment Step 2. If the door does not close completely Increase down travel. Turn the DOWN limit adjustment screw counterclockwise. If door still won't close completely, try lengthening the door arm. [. . . ] 41D4509 DESCRIPTION 11 12 13 14 15 16 17 18 Replacement motor & bracket assembly Complete with: Motor, worm, bracket, bearing assembly 41A4475 Cover 41A2818 Helical gear & retainer w/grease 41D3452 Limit switch assembly 41C4398 RPM sensor assembly 41C4246 Wire harness assembly w/plug 41A2826 Shaft bearing kit 41A2822 Interruptor cup assembly 41A4252-7A Receiver logic board assembly Complete with: Logic board, end panel with all labels NOT SHOWN 41A2825 Opener assembly hardware kit (includes screws not designated by a number in illustration). 29 Accessories Available for your Opener Model 1702 Outside Quick Release: Required for a garage with NO access door. Model 81LM "Smart" Remote Control: Includes visor clip. Model 60 Outside Keylock: Opens the garage door automatically from outside when remote control is not handy. Model 61LM Single-Function Standard Size Remote Control: Includes visor clip. Model CD1008 8 foot Complete Rail and Chain Assembly: To allow an 8 foot door to open fully. Model 62LM 2-Channel Remote Control: Includes visor clip. Model CD1010 10 foot Complete Rail: and Chain Assembly To allow a 10 foot door to open fully. Model 63LM Multi-Function Standard Size Remote Control: Includes visor clip. Model CD1012 12 foot Complete Rail: and Chain Assembly To allow a 12 foot door to open fully. Model 64LM Multi-Function Mini Remote Control: With key ring & Velcro fastening strip. Model 66LM Keyless Entry: Enables homeowner to operate garage door opener from outside by entering code on specially designed keyboard. Multi-Function Door Control Panel: Provides a Lock Feature which prevents operation of garage door opener from portable remotes and a Light Feature for constant light. 180C139 NEMA 1 Push Button Heavy Duty Door Control Push Button (one button). Model 57LM 41A3504 Coaxial Cable LOCK LIGHT Antenna Extender Kit: If the metal environment in which the operator has been installed causes short radio control range, install Antenna Extender Kit, Part No. 41A3504. 30 Index Access Door/Outside Quick Release Accessory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 7 Electrical Safety Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 15, 24 Garage Door Testing for balance, binding and sticking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 21, 22, 24, 27 Determining high point of travel: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Disabling existing locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 7 Force Controls Adjustment procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Problems that might require force adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 27 Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 24 Door hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4, 7, 8, 13, 24, 25 Maintenance Instruction Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 13 Reinforcement requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 19 Removing all ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 7 Possible door damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 11, 19, 25 Travel Limits Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Problems that might require Limit adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 27 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 24 Manual Release Rope & Handle Lockout Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Manual Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 12, 24, 25 Opener Terminals Door Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Safety Reversing Sensor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Outside Keylock Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operational Noise Sprocket noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Vibration noise (isolator kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Safety Reverse Test Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Testing required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 23, 24, 26, 27 Safety Reverse System Problems Securing header bracket to wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9 Adjusting travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Applying excessive force on the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Buckling or uneven floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Safety Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 6, 7, 8, 11, 12, 13, 14, 15, 16, 19, 21, 22, 23, 24, 25 User Instruction Label for garage wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 13 31 LIFT-MASTER SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIX DAYS A WEEK. [. . . ]