User manual LIFT-MASTER SW470

[. . . ] Installation and Maintenance Instructions Medium & Heavy Duty Swing Gate Operators Models: SW470 SW490 Doc 01-G0665 Rev C 2 Contents Contents General Information ______________________________________________________ 4 Parts Supplied _______________________________________________________________________ 4 Model Classifications _________________________________________________________________ 4 Specifications _______________________________________________________________________ 5 Safety Information ________________________________________________________ 6 Safety Instructions____________________________________________________________________ 6 Safety Precautions for Swing Gates and Ornamental "Grill Type" Gates _________________________ 8 Preparing the Installation __________________________________________________ 9 Pre-Installation Check List _____________________________________________________________ 9 Wiring Specifications _________________________________________________________________ 9 System Features_____________________________________________________________________ 10 Installation _____________________________________________________________ 12 Post Mount for SW470 Operator Only ___________________________________________________ 12 Pad Mount Installation _______________________________________________________________ 13 Control Arm Assembly _______________________________________________________________ 14 Gate Bracket Installation______________________________________________________________ 16 Limit Switch Adjustments_____________________________________________________________ 17 Electrical Power Connections __________________________________________________________ 18 Programming ___________________________________________________________ 19 Switch #1: Operator Programming ______________________________________________________ 19 Switch #2: Timer to Close_____________________________________________________________ 20 Controls and Accessory Installation _________________________________________ 21 Manual Operation and System Check-Out ____________________________________ 22 SW470 Manual Gate Operation ________________________________________________________ 22 Preliminary System Check Out _________________________________________________________ 22 Required Maintenance ­ Normal Usage ______________________________________ 23 Troubleshooting _________________________________________________________ 24 SW470 Parts List and Drawing _____________________________________________ 25 SW470 Exploded View_______________________________________________________________ 25 Doc 01-G0665 Rev C Contents 3 SW470 Parts List____________________________________________________________________ 26 SW490 Parts List and Drawing _____________________________________________ 27 SW490 Exploded View_______________________________________________________________ 27 SW490 Parts List____________________________________________________________________ 28 Warranty Policy__________________________________________________________ 30 IMPORTANT! Please leave this manual at the job site, preferably with the end user or facility manager. This gate operator is intended for use on a gate that swings in an arc in a horizontal plane. Doc 01-G0665 Rev C 4 General Information General Information Parts Supplied Inspect the operator for any possible shipping damage and any shortage of parts. Please note that if accessories were ordered with this unit, some may be packed separately. SW470 PART # 01-G0582 02-401-SP 10-2108-T 10-2109 10-2111 40-3505 80-2103 82-HN38-20 82-SB50-08 84-WH-38 85-FW-38 SW490 QTY. 1 1 1 1 1 2 2 2 2 4 2 DESCRIPTION GATE OPERATIONAL SAFETY INSTRUCTION MANUAL STOP BUTTON ARM CHANNEL EXTENSION ARM GATE BRACKET DORCMA WARNING SIGN BLACK PLASTIC KNOB 3/8-16 x 1-1/2 HEX HEAD BOLT 1/2-13 x 1/2 SHOULDER BOLT 3/8-16 SERRATED FLANGED NUT 3/8" FLAT WASHER PART # 02-401-SP 06-2025-T 08-2001 10-2001 10-2026-T 10-3900 12-10172 40-3505 80-207-20 80-575 82-HN38-16 82-HN75-28 82-NH38-06 84-RH-75 85-LS-38 DESCRIPTION STOP BUTTON ARM CHANNEL EXTENSION ARM HOLDER GATE BRACKET EXTENSION ARM 39" GALVANIZED STEEL PIPE 3/4 BUSHING DORCMA WARNING SIGN 3/8 x 3/8 x 1-1/2 KEY 3/4 FLAT WASHER 3/8-16 x 1 HEX HEAD BOLT 3/4-10 x 3 HEX HEAD BOLT 3/8-16 X 3/8 CONE POINT SET SCREW 3/4-10 HEX NUT 3/8 SPLIT LOCKWASHER QTY. 1 1 2 1 1 1 2 2 1 6 2 2 4 2 2 Table 1: Parts Supplied Model Classifications RESIDENTAL VEHICULAR GATE OPERATOR ­ CLASS 1 A vehicular gate operator or system that is intended for use in one to four single family homes or its garage or parking area. INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR ­ CLASS 3 A vehicular gate operator or system intended for use in an industrial location such as a factory, loading dock area, or other locations not intended to service the general public. COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR ­ CLASS 2 A vehicular gate operator or system intended for use in commercial locations such as gated communities, apartment complexes, hotels, garages, retail stores, or other buildings servicing the general public. MODEL SW470 SW490 CLASS 1 ! [. . . ] Attach control arm extension to arm hub with ¼ -20 black plastic knobs provided as shown in Figure 10. Place hub onto shaft with key and secure using set screw. Be sure rubber seal is on end of hub to keep water out of bearing. Assemble extension arm to control arm as shown in Figure 11. Be sure to keep the extension arm with spot-faced side up. Use the holes that are appropriate for desired degree of gate opening. The extension arm should swivel easily on pivot screws when the nuts are tightened. Attach the other end of the actuator arm to the gate brackets shown. BLACK PLASTIC KNOB (80-2103) ARM CHANNEL (10-2108-T) ARM HUB (07-2101) HOUSING (10-2101-T) BEARING (12-3000) SHAFT (11-2101) KEY (80-2112) 0 1 -G 0 66 5 F5 Figure 10 Doc 01-G0665 Rev C 16 Installation SERRATED FLANGE NUT (84-WH-38) SHOULDER BOLT (82-SB50-08) FLAT WASHER (85-FW-38) EXTENSION ARM (10-2109) GATE BRACKET (10-2111) HEX HEAD BOLT (82-HN38-20) ARM CHANNEL (10-2108-T) Figure 11 Gate Bracket Installation 1 If required, install an angle (2" x 2" x ¼" by others) horizontally on the gate, at the same height as the top surface of the control arm extension. 0 1 -G 0 66 5 F6 Figure 12 2 Adjust the eccentric stop as shown so that the wide area of the eccentric is against the arm. Be sure that the control arm and actuator are in a straight line. Install the gate bracket at the appropriate point on the gate (or angle, if used). As an alternative on the Model SW470 only, (2) 3/8 ­ 16 bolts and a nut plate are provided. Adjust arm length and then rotate the eccentric stop 180 degrees so that the small thickness is against the arm. This will provide the necessary deflection in the arm assembly to lock the gate. 0 1 -G 0 66 5 F8 Figure 13 Doc 01-G0665 Rev C Installation 17 Limit Switch Adjustments Limit switches are pre-adjusted at the factory and should require only slight adjustments to suit individual installations. Refer to Figure 14 to identify limit switches. CAUTION Never make adjustments before making sure that power is off and that operator direction is selected by dip switch #1, pin #2 for left or right hand operation. TO ADJUST CLOSE LIMIT SWITCH 1 2 3 Move gate to the desired fully closed position. Rotate the close limit cam in the same direction as the shaft turns to close the gate. Stop at the point at which the cam just clicks the limit switch. Tighten set screw securely. TO ADJUST OPEN LIMIT SWITCH 1 2 3 Move the gate to the desired fully opened position. Rotate the open limit cam in the dame direction as the shaft turns to open the gate. Stop at the point at which the cam just clicks the limit switch. Tighten set screws securely. 4 4 TO ADJUST AUXILIARY OPEN LIMIT SWITCHES 1 2 3 Maintain gate in open position. Loosen set screw on auxiliary open limit cam. Rotate the cam in the same direction as the shaft turns to open the gate. [. . . ] program. Operator does not shout off at fully opened or closed position. Limit nuts not properly adjusted. Limit switch damaged. Table 10 Doc 01-G0665 Rev C SW470 Parts List and Drawing 25 SW470 Parts List and Drawing SW470 Exploded View Figure 20 Doc 01-G0665 Rev C 26 SW470 Parts List and Drawing SW470 Parts List PART # QTY DESCRIPTION PART # 17-6017 17-G0475 18-5206 (N) 20-2100 29-3530 1 1 MOTOR CAPACITOR 31-G0555 31-G0556 19-2153 19-5040 21-3260 23-2016 23-3001 28-G0518 29-3530 29-6002 32-2100 42-G0648 69-G2000 75-G0089 76-G0597 76-G0541 80-1002 (N) 80-1003 80-207-36 80-2103 80-2112 8121CGS00600 82-HN50-08 82-HN50-20 82-PX08-10T (N) 82-PX10-04 82-SB50-08 84-WH-38 85-FW-2100R 85-FW-50 QTY 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1 1 1 1 2 2 2 2 3 2 DESCRIPTION PULLEY, MOTOR PULLEY, GEAR RUDUCER COMPRESSION SPRING ALUM. STANDOFF 6-32, 3/8" HEX x 1/2"L NYLON STANDOFF 6-32, 3/8" HEX x 1/2"L #40 ROLLER CHAIN, 53 PITCH #40 MASTER LINK TRANSFORMER LIMIT SWITCH SPST TOGGLE SWITCH SWITCH BOX CAPACITOR CAPACITOR CLAMP GEAR REDUCER TERMINAL BLOCK, 8 POSITION S3 BOARD ACTUATOR COLLAR ASSEMBLY ALARM ASSEMBLY HALL EFFECT ASSEMBLY TINNERMAN NUT TINNERMAN NUT KEY, 1/4 x 1/4 x 1 1/4: RD. BLACK PLASTIC KNOB KEY, 1/4 x 1/4 x 3/4 PLASTIC, 6" CARD GUIDE SHOULDER BOLT BOLT, 1/2 -13 x 1-1/2 PAN HEAD PHILLIPS MS 8-32 x 5/8 PAN HEAD PHILLIPS 10-32 x 1/4 SHOULDER BOLT HEX WASHER NUT NEOPHERENE FLAT WASHER FLAT WASHER, 1/2" FOR 115 VOLT OPERATORS 74-SW4705011 SW470 S3 CONTROL PANEL 1 FOR 230 50/60 HZ VOLT OPERATORS 20-2101-LD MOTOR 1 74-SW4705021 SW470 S3 CONTROL PANEL 1 COMMON PARTS OF THE SW470 02-401-SP (N) 03-8024 03-ABDIN-4 07-2101 07-2103 10-2013 10-2101-1-T 10-2101-2-T 10-2103-T 10-2104-T 10-2105-T 10-2108-T 10-2109 10-2111 10-3620 10-G0326 10-G0387 10-G0604 11-2101 11-2103 (N) 12-3000 12-4164 15-2142 15-40B12-EEF 16-2101 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 STOP BUTTON REVERSING CONTACTOR DIN RAIL ARM HUB ARM STOP MOUNTING ANGLE WRAPPER, HOUSING BASE PLATE REDUCER BRACKET MOTOR BRACKET SIDE PLATE ARM CHANNEL EXTENSION ARM GATE BRACKET S3 MOUNTING BRACKET SWITCH BOX COVER SENSOR SUPPORT BRACKET ELECTRICAL PANEL SHAFT PANEL CLAMP FLANGED BEARING FLANGED BALL BRG. 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