User manual MARZOCCHI 2003 BOMBER

[. . . ] 3 ISTRUZIONI PER L'USO E LA MANUTENZIONE USE AND MAINTENANCE INSTRUCTION MANUAL MODE D'EMPLOI ET ENTRETIEN BETRIEBS - UND WARTUNGSANLEITUNG MZ001 INSTRUCCIONES PARA EL USO Y MANTENIMIENTO Español Deutsch Français English BOMBER 2003 Italiano 34 Important!The information you will find here below concerns your own safety!REMEMBER THAT INCORRECT USE OF THE FORK CAN BE VERY DANGEROUS FOR YOUR OWN SAFETY. Carefully read this manual and follow all of the instructions. [. . . ] On the SHIVER DC model, the sliders are clamped to the lower crown through some bolts: before the installation on the frame, it is therefore necessary to control the bolts tightening, and to make sure that the distance "D" between the lower crown and the tire end (inflated) is total travel T+3 mm. 3. 2 Installing the brake system Assembling the brake system is a very delicate operation that must be carried out by specialized personnel. Marzocchi does not guarantee the assembly and refuses all responsibility for damages and/ or accidents that may be caused by an incorrect assembly. Improper installation of the disk brake system can overstress the caliper mountings, which may break. The brake system assembling must be carried out in compliance with brake system's manufacturers instructions. Improper installation may jeopardize the safety of the rider. Only use brake systems that are complying with the fork's specifications, considering that: MZ001026 MZ001007 D = T + 3 mm MZ001 English A A · On Ø 32 stanchions forks and Upside down forks you can exclusively assemble disk brake systems. B B Installation 49 · Ø 30 mm stanchions forks can be previously provided with disk brake assembling accessories or with Cantilever or V-Brake systems assembling accessories. · Specialized personnel only can change one brake system type into the other one. · The monolith sliders-arch of 29" wheel forks is made through assembling and not through casting, therefore, apart from retaining cantilever or V-brake levers, the bolts (A) also secure the upper area of the sliders to the arch. In case of disk brake assembling, the service centers may replace the brake boss bolts (A) with button head bolts (B). C MZ001049 · On the bolts thread (A, C) and on the button head bolts thread (B) a special thread-lock treatment is applied; removed bolts can therefore never by reused, as they lose such treatment. · The user cannot, in any case, remove the bolts (A, C) or the button head bolts (B). D · In case of assembling of disk brake system, make sure before every ride that the brake system tube is correctly connected to the proper mounting (D, E). MZ001050 · Do not replace the bolts (C) with commercial bolts. E MZ001 MZ001048 English 50 Installation Fender installing 3. 3 An integrated fender can be installed on ø32mm-stanchion forks. The fender can be supplied with the fork or bought separately. The istallation of the fender (F) must be carried out as shown in the picture, tightening the bolts (G) using a 8mm allen key to the required tightening torque (see Table 1 - Tightening Torques). F G 3. 4 Wheel installing with a standard fork's end Install the wheel in compliance with the manufacturer's instructions. For correct fork function after wheel installing you will need to: · check the correct fork-wheel alignment by fully compressing the fork a few times. · lift the front wheel, turn the wheel a few times to verify the correct alignment with the disk brake. 3. 5 Wheel installing with a QR20 Plus fork A E C B D MZ001037 For correct fork function, please follow the instructions here below when installing the wheel: · Release the securing system on both legs by pushing the levers (A) downwards. · For quick-release models, open the release lever (B). · For threaded cap models, unscrew the cap (C) as much as needed to insert the wheel axle through the fork wheel axle clamp. · Insert the wheel axle (D) through the fork wheel axle clamp. · Make sure that the wheel axle supporting nuts (E) are centered in the sliders' seat · If the wheel axle is provided with quickrelease system, lock the wheel with the quickrelease lever (B); otherwise, tighten the cap positioned on the axle side using a 6 mm Allen key to the required tightening torque (see Table 1 ­ Tightening Torques). · Verify the correct settling of the supporting nuts (E). · Check the correct fork-wheel alignment, by fully compressing the fork a few times. · Lift the front wheel; turn the wheel a few times to verify the correct alignment with the disk brake. · Lock the securing system by pulling the levers (A) upwards and adjust clearance through the adjusters (H), if needed. MZ001054 MZ001038 H MZ001 English E C A B Installation 3. 6 Wheel installing with a Shiver fork 51 For correct fork function, please follow the instructions here below when installing the wheel: · Insert the wheel axle (A) through the right wheel axle clamp, the wheel and the left wheel axle clamp. · Screw down the bolt (B) on the left side and tighten to the required torque (see Table 1 ­ Tightening Torques). · Fully compress the fork a few times to properly align the fork legs. 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