User manual MITSUBISHI MDS-D LINEAR SERVO SYSTEM SPECIFICATIONS MANUAL

[. . . ] MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are trademarks or registered trademarks of their respective companies. Introduction Thank you for selecting the Mitsubishi numerical control unit. This instruction manual describes the handling and caution points for using this AC servo/spindle. Incorrect handling may lead to unforeseen accidents, so always read this instruction manual thoroughly to ensure correct usage. Make sure that this instruction manual is delivered to the end user. [. . . ] Appendix 3 - 8 Appendix 3-2-3 Calculation of Linear motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix 3 - 9 Appendix 3-2-4 Selection of the power supply unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix 3 - 11 Appendix 3-3 Required capacity of power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix 3 - 13 1 1 Introduction Contents 1-1 Drive system configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2 1-1-1 Basic system configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2 1-1-2 Linear motor drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3 1-2 Explanation of type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11 1-2-1 Linear servomotor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11 1-2-2 Servo drive unit type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 13 1-2-3 Power supply unit type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15 1-2-4 AC reactor type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 16 1-1 MITSUBISHI CNC 1 Introduction 1-1 Drive system configuration 1-1-1 Basic system configuration MDS-D series: 3-phase 200VAC power supply MDS-DH series: 3-phase 400VAC power supply 1-axis servo drive unit (MDS-D/DH-V1) From NC 2-axis servo drive unit (MDS-D/DH-V2) Spindle drive unit (MDS-D/DH-SP) Power supply unit (*The battery required (MDS-D/DH-CV) unit connectedis not the linearfor the with motor) < Built in cell battery > Cell battery built in drive unit (ER6V-C119B) Built in cell battery for servo drive unit or option battery Battery cable CN4 CN2 CN2L CN2 Power supply communication cable <Option battery> Battery unit (MDS-A-BT) Battery case (MDS-BTCASE+A6BAT) Battery unit (FCU6-BTBOX-36) Circuit protector (Note) Prepared by user. CN2M L+ L- CN3 AC reactor (D/DH-AL) Circuit protector or protection fuse (Note) Prepared by user. Contactor (Note) Prepared by user. Power connector To 2nd and 3rd axis servo Power connector Power supply communication connector <Connector for contactor control output / external emergency stop> Power cable (*Only connector is supplied. ) The circuit of external power supply or dynamic brake unit (for large capacity), etc is required. Spindle detector cable < Motor side PLG cable > Spindle detector cable < Spindle side detector cable > Servo detector cable <Motor side detector cable> Linear motor Praimary side Spindle side detector Linear motor Secondary side Power cable (*Only connector is supplied. ) Linear scale Spindle motor CAUTION For details on the drive units, refer to "MDS-D/DH Series Specifications Manual". 1-2 MDS-D Series Linear Servo System Specifications Manual 1-1 Drive system configuration 1-1-2 Linear motor drive system (1) Absolute position system (a) Standard absolute position system (Example: System with the linear scale "LC193M"manufactured by HEIDENHAIN) Unit Linear servo motor Servo drive unit Linear scale Scale interface unit Pole detection unit Type LM-FP - MDS-D/DH-V1- LC193M Number of units 1 1 1 0 0 MDS-D/DH-V1 CN2 Linear servo primary side Linear servo secondary side permanent magnet Absolute position linear scale (LC193M) Motor thermistor signal 1-3 MITSUBISHI CNC 1 Introduction (b) Drive system with one drive unit and two motors (Example: System with the linear scale "LC193M"manufactured by HEIDENHAIN) Unit Linear servo motor Servo drive unit Linear scale Scale interface unit Pole detection unit Type LM-FP- MDS-D/DH-V1- LC193M Number of units 2 1 1 0 0 (Note) Available linear motor in this system: LM-FP2A-03M, LM-FP2B-06M, LM-FP2D-12M LM-FP2F-18M, LM-FP4B-12M, LM-FP4D-24M MDS-D/DH-V1 CN2 Linear servo secondary side permanent magnet Linear servo primary side Absolute position linear scale (LC193M) Motor thermistor signal 1-4 MDS-D Series Linear Servo System Specifications Manual 1-1 Drive system configuration (c) Position command synchronous control system (Example: System with the linear scale "LC193M"manufactured by HEIDENHAIN) Unit Linear servo motor Servo drive unit Linear scale Scale interface unit Pole detection unit Type LM-FP- MDS-D-V2- LC193M Number of units 2 1 2 0 0 (Note) Available combination of the linear motor and drive unit in this system Linear motor type Drive unit type LM-FP2A-03M LM-FP2B-06M LM-FP2D-12M LM-FP2F-18M LM-FP4B-12M LM-FP4D-24M MDS-D-V2-4040 MDS-D-V2-4040 MDS-D-V2-8080 MDS-D-V2-160160 MDS-D-V2-8080 MDS-D-V2-160160 MDS-D/DH-V2 CN2L CN2M Absolute position linear scale (LC193M) Linear servo secondary side permanent magnet L-axis M-axis Linear servo primary side Absolute position linear scale (LC193M) Motor thermistor signal Motor thermistor signal 1-5 MITSUBISHI CNC 1 Introduction (d) Position command synchronous control system (Example: System with the linear scale "LC193M"manufactured by HEIDENHAIN) Unit Linear servo motor Servo drive unit Linear scale Scale interface unit Pole detection unit Type LM-FP- MDS-D/DH-V1- LC193M Number of units 2 2 2 0 0 (Note) Available combination of the linear motor and drive unit in this system Linear motor type Drive unit type LM-FP4F-30M LM-FP4H-48M LM-FP5H-60M MDS-D-V1-320 MDS-D-V1-320 MDS-DH-V1-200 MDS-D/DH-V1 MDS-D/DH-V1 CN2 CN2 Absolute position linear scale (LC193M) Linear servo secondary side permanent magnet Linear servo primary side Absolute position linear scale (LC193M) Motor thermistor signal Motor thermistor signal 1-6 MDS-D Series Linear Servo System Specifications Manual 1-1 Drive system configuration (2) Incremental system (a) Standard incremental system (Example: System with the linear scale "LS487"manufactured by HEIDENHAIN) Unit Linear servo motor Servo drive unit Linear scale Scale interface unit Pole detection unit Type LM-FP- MDS-D/DH-V1- LS487 MDS-B-HR-11M MDS-B-MD-480 Number of units 1 1 1 1 1 MDS-D/DH-V1 CN2 Scale IF MDS-B-HR-11M CON3 CON1:Unused Linear servo primary side Pole detector MDS-B-MD-480 CON4 CON2 Analog voltage output type incremental scale (LS487) Linear servo secondary side permanent magnet Motor thermistor signal 1-7 MITSUBISHI CNC 1 Introduction (b) Control system with one drive unit and two motors (Example: System with the linear scale "LS487"manufactured by HEIDENHAIN) Unit Linear servo motor Servo drive unit Linear scale Scale interface unit Pole detection unit Type LM-FP- MDS-D/DH-V1- LS487 MDS-B-HR-11M MDS-B-MD-480 Number of units 2 1 1 1 1 (Note) Available linear motor in this system: LM-FP2A-03M, LM-FP2B-06M, LM-FP2D-12M LM-FP2F-18M, LM-FP4B-12M, LM-FP4D-24M MDS-D/DH-V1 CN2 Scale interface MDS-B-HR-11M CON1:Unused CON3 CON4 Linear servo secondary side permanent magnet Pole detector MDS-B-MD-480 CON2 Analog voltage output type incremental scale (LS487) Motor thermistor signal 1-8 MDS-D Series Linear Servo System Specifications Manual 1-1 Drive system configuration (c) Position command synchronous control system (Example: System with the linear scale "LS487"manufactured by HEIDENHAIN) Unit Linear servo motor Servo drive unit Linear scale Scale interface unit Pole detection unit Type LM-FP- MDS-D-V2- LS487 MDS-B-HR-11M MDS-B-MD-480 Number of units 2 1 2 2 2 (Note) Available combination of the linear motor and drive unit in this system Linear motor type LM-FP2A-03M LM-FP2B-06M LM-FP2D-12M LM-FP2F-18M LM-FP4B-12M LM-FP4D-24M Drive unit type MDS-D-V2-4040 MDS-D-V2-4040 MDS-D-V2-8080 MDS-D-V2-160160 MDS-D-V2-8080 MDS-D-V2-160160 MDS-D/DH-V2 Scale interface MDS-B-HR-11M Scale interface MDS-B-HR-11M CON3 CON4 CON1:Unused CON4 CON2 CON2 CN2M CON1:Unused CN2L CON3 Analog voltage output type incremental scale (LS487) Linear servo secondary side permanent magnet Motor thermistor signal L axis M axis Pole detector MDS-B-MD-480 Analog voltage output type incremental scale LS487 1-9 MITSUBISHI CNC 1 Introduction (d) Position command synchronous control system (Example: System with the linear scale "LS487"manufactured by HEIDENHAIN) Unit Linear servo motor Servo drive unit Linear scale Scale interface unit Pole detection unit Type LM-FP- MDS-D/DH-V1- LS487 MDS-B-HR-11M MDS-B-MD-480 Numbers of units 2 2 2 2 2 (Note) Available combination of the linear motor and drive unit in this system Linear motor type Drive unit type LM-FP4F-30M LM-FP4H-48M LM-FP5H-60M MDS-D-V1-320 MDS-D-V1-320 MDS-DH-V1-200 MDS-D/DH-V1 MDS-D/DH-V1 CN2 Scale interface MDS-B-HR-11M CON1:Unused CN2 CON3 Scale interface MDS-B-HR-11M CON3 CON1:Unused CON4 CON2 CON4 Analog voltage output type incremental scale (LS487) Pole detector MDS-B-MD-480 CON2 Linear servo secondary side permanent magnet Analog voltage output type incremental scale (LS487) Motor thermistor signal 1 - 10 MDS-D Series Linear Servo System Specifications Manual 1-2 Explanation of type 1-2 Explanation of type 1-2-1 Linear servomotor type Linear servo motor (Primary side) LINEAR MOTOR Type Rated thrust Rated current Serial No. LM-FP2B-06M-1WW0 600 N 7. 8 A SERIAL xxxxxxxxx 200 V 2. 0 m/s F class DATE xxxx-xx MITSUBISHI ELECTRIC CORPORATION, JAPAN Voltage Maximum speed Insulation class Date of manufacture Linear servo motor (Secondary side) TYPE LM-FS20-480-1WW0 21204-01 Type SERIAL NO. B12345678 21204-01 Serial No. Nameplate LM-F Series <Primary side: Coil> LM - FP (1) (2) - (3) M- 1WW0 Maximum speed Symbol Maximum speed M 2. 0m/s (3) Rated thrust Symbol 03 Length 170mm 290mm 530mm 770mm 1010mm 06 12 18 24 36 48 60 (2) Length Symbol A B D F H Rated thrust 300N 600N 1200N 1800N 2400N 3600N 4800N 6000N (1) Width Symbol 2 4 5 Width 120mm 200mm 240mm 1 - 11 MITSUBISHI CNC 1 Introduction <Secondary side: Magnet> LM - FS (1) 0 - (2) - 1WW0 (2) Length Symbol 384 480 576 (1) Width Symbol 2 4 5 Length 384mm 480mm 576mm Width 120mm 200mm 240mm (Note) The linear dimension of 384mm is available for LM-FS20 only. 1 - 12 MDS-D Series Linear Servo System Specifications Manual 1-2 Explanation of type 1-2-2 Servo drive unit type Output MITSUBISHI TYPE Applicable standard Software No. SERVO DRIVE UNIT MDS-D-V1-160W Type Input/output conditions POWER 9. 0kW INPUT 45A DC270-311V 0. 2A 1PH200/200-230V 50/60Hz OUTPUT **. *A 3PH 155V 0-240Hz EN50178 MANUAL #IB-1500010 S/W BND5xxW000A0 H/W VER. * SERIAL# HVACQFXJK50 DATE 04/01 MITSUBISHI ELECTRIC CORPORATION JAPAN Manual No. Serial No. * HVACQ FXJ K5 0 %* Rating nameplate (1) 1-axis servo drive unit < MDS-D Series > MDS-D(1) Unit type MDS-D (1) LM- Compatible motor type Continuous thrust (N) FP2A-03M 300 FP2B-06M 600 FP2D-12M 1200 FP2F-18M 1800 FP4B-12M 1200 FP4D-24M 2400 FP4F-36M 3600 FP4H-48M 4800 Unit width Unit nominal maximum current V1-40 V1-80 V1-160 V1-160W V1-320 V1-320W 90mm 120mm 150mm 60mm 40A 80A 160A 160A 320A 320A / Indicates the compatible motor for each servo drive unit. For driving with one motor, : For driving with two motors (Note) The continuous thrust is attained in driving a standard motor in self-cooled system. < MDS-DH Series > MDS-DH(1) Unit type MDS-DH Unit width (1) LM- FP4H-48M 4800 Compatible motor type Continuous thrust (N) Unit nominal maximum current V1-200 240mm (Note) 200A Indicates the compatible motor for each servo drive unit. Always install a large capacity drive unit in the left side of power supply unit, and connect with DC connection bar. CAUTION The dynamic brake unit (MDS-D-DBU) is required for the MDS-D-V1-320W and MDS-DH-V1-160W. 1 - 13 MITSUBISHI CNC 1 Introduction (2) 2-axis servo drive unit < MDS-D Series > MDS-D(1) Unit type MDS-D Unit width (1) LM- FP2A-03M 300 FP2B-06M 600 FP2D-12M 1200 FP2F-18M 1800 FP4B-12M 1200 FP4D-24M 2400 Compatible motor type Unit nominal maximum current Axis Continuous thrust (N) V2-4020 V2-4040 V2-8040 V2-8080 V2-16080 90mm V2-160160 40+20A 40+40A 80+40A 80+80A 160+80A L M LM L M LM L M 60mm 160+160A LM / Indicates the compatible motor for each servo drive unit. For driving with one motor, : For driving with two motors (Note) The continuous thrust is attained in driving a standard motor in self-cooled system. 1 - 14 MDS-D Series Linear Servo System Specifications Manual 1-2 Explanation of type 1-2-3 Power supply unit type Output MITSUBISHI TYPE Applicable standard Software No. SERVO DRIVE UNIT MDS-D-CV-370 Type Input/output conditions POWER 37kW INPUT 164A 3PH 200/200-230V 50/60Hz 0. 2A 1PH 200/200V-230V 50/60Hz OUTPUT 121A DC270-311V MANUAL #IB-1500011 EN50178 S/W BND5xxW000A0 H/W VER. * SERIAL# HVA3EG1796L DATE 04/01 MITSUBISHI ELECTRIC CORPORATION JAPAN Manual No. Serial No. *HV A3EG 17 9 6 L M* Rating nameplate < MDS-D Series > MDS-D- ( 1) Pow er supply unit (1) Type Rated output MDS-DCV-37 CV-75 CV-110 CV-185 CV-300 CV-370 CV-450 CV-550 3. 7kW 7. 5kW 11. 0kW 18. 5kW 30. 0kW 37. 0kW 45. 0kW 55. 0kW 300mm 150mm Unit w idth Compatible AC reactor Compatible contactor (Mitsubishi) (Note) S-N12-AC200V S-N25-AC200V S-N65-AC200V S-N80-AC200V S-N150-AC200V S-N180-AC200V Compatible circuit protector (Mitsubishi) (Note) NF63-CW3P-20A NF63-CW3P-40A NF63-CW3P-50A NF125-CW3P-100A NF250-CW3P-125A NF250-CW3P-175A NF250-CW3P-200A NF250-CW3P-225A 60mm 90mm D-AL-7. 5K D-AL-11K D-AL-18. 5K D-AL-30K D-AL-37K D-AL-45K D-AL-55K (Note) This is an optional part, and must be prepared by the user. < MDS-DH Series > MDS-DH- (1) Pow er supply unit (1) Type MDS-DHCV-37 CV-75 CV-110 CV-185 CV-300 CV-370 CV-450 CV-550 CV-750 Compatible AC reactor Rated output Unit w idth DH-AL-7. 5K 90mm DH-AL-11K DH-AL-18. 5K DH-AL-30K DH-AL-37K DH-AL-45K DH-AL-55K DH-AL-75K Compatible contactor (Mitsubishi) (Note) S-N12-AC400V S-N21-AC400V S-N25-AC400V S-N50-AC400V S-N65-AC400V S-N80-AC400V S-N150-AC400V 3. 7kW 7. 5kW 11. 0kW 18. 5kW 30. 0kW 37. 0kW 45. 0kW 55. 0kW 75. 0kW 150mm 300mm Compatible circuit protector (Mitsubishi) (Note) NF63-CW3P-10A NF63-CW3P-20A NF63-CW3P-30A NF63-CW3P-40A NF125-CW3P-75A NF125-CW3P-100A NF125-CW3P-100A NF250-CW3P-125A NF250-CW3P-200A (Note) This is an optional part, and must be prepared by the user. 1 - 15 MITSUBISHI CNC 1 Introduction 1-2-4 AC reactor type Type D-AL-18. 5K Nameplate Top surface of AC reactor < MDS-D Series > D-AL- (1) AC reactor (1) Type Capacity D-AL7. 5K 11K 18. 5K 30K 37K 45K 55K 7. 5kW 11. 0kW 18. 5kW 30. 0kW 37. 0kW 45. 0kW 55. 0kW Compatible pow er supply unit MDS-D-CV-37 MDS-D-CV-75 MDS-D-CV-110 MDS-D-CV-185 MDS-D-CV-300 MDS-D-CV-370 MDS-D-CV-450 MDS-D-CV-550 < MDS-DH Series > DH-AL- (1) AC reactor (1) Type Capacity DH-AL7. 5K 11K 18. 5K 30K 37K 45K 55K 75K 7. 5kW 11. 0kW 18. 5kW 30. 0kW 37. 0kW 45. 0kW 55. 0kW 75. 0kW Compatible pow er supply unit MDS-DH-CV-37 MDS-DH-CV-75 MDS-DH-CV-110 MDS-DH-CV-185 MDS-DH-CV-300 MDS-DH-CV-370 MDS-DH-CV-450 MDS-DH-CV-550 MDS-DH-CV-750 1 - 16 2 2 Specifications Contents 2-1 Linear servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2 2-1-1 Specifications list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2 2-1-2 Thrust characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4 2-1-3 Liquid cooling specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5 2-2 Drive unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 6 2-2-1 Servo drive unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] 420 08190 SAINT CUGAT DEL VALLES, BARCELONA SPAIN TEL: +34-935-65-2236 / FAX: +34-935-89-1579 Poland Service Center UL. KRAKOWSKA 50, 32-083 BALICE, POLAND TEL: +48-12-630-4700 / FAX: +48-12-630-4727 Poland (Wroclaw) Service Center UL KOBIERZYCKA 23, 52-315 WROCLAW, POLAND TEL: +48-71-333-77-53 / FAX: +48-71-333-77-53 Turkey Service Center DARULACEZE CAD. FAMAS IS MERKEZI A BLOK No. 43 KAT 2 80270 OKMEYDANI ISTANBUL, TURKEY TEL: +90-212-320-1640 / FAX: +90-212-320-1649 Czech Republic Service Center TECHNOLOGICKA 374/6, 708 00 OSTRAVA-PUSTKOVEC, CZECH REPUBLIC TEL: +420-59-5691-185 / FAX: +420-59-5691-199 Russia Service Center 213, B. NOVODMITROVSKAYA STR. , 14/2, 127015 MOSCOW, RUSSIA TEL: +7-495-748-0191 / FAX: +7-495-748-0192 Sweden Service Center STRANDKULLEN, 718 91 FROVI, SWEDEN TEL: +46-581-700-20 / FAX: +46-581-700-75 Bulgaria Service Center 4 A. 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