User manual MITSUBISHI MDS-DM SPECIFICATIONS MANUAL

[. . . ] MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are trademarks or registered trademarks of their respective companies. Introduction Thank you for selecting the Mitsubishi numerical control unit. This instruction manual describes the handling and caution points for using this AC servo/spindle. Incorrect handling may lead to unforeseen accidents, so always read this instruction manual thoroughly to ensure correct usage. Make sure that this instruction manual is delivered to the end user. [. . . ] (Installation method 1): Installation of medium capacity unit (1): Install the side protection cover (type: D-COVER-1). (2) (2) (2) (1) (1) 4 - 18 MDS-DM Series Specifications Manual 4-5 Cables and connectors 4-5 Cables and connectors 4-5-1 Cable connection diagram The cables and connectors that can be ordered from Mitsubishi Electric Corp. Cables can only be ordered in the designated lengths. Purchase a connector set, etc. , to create special length cables. < MDS-DM-V3 Series > 1-axis servo drive unit (MDS-D-V1) From NC (1) CN2 (2) 3-axis servo drive unit (MDS-DM-V3) Spindle drive unit (MDS-D-SP) (2) Battery cable Optical (1) communication cable CN2L CN2M Power supply unit (MDS-D-CV) Option battery for servo drive unit 3-phase 200VAC power supply Optical (1)communication cable CN4 Power supply communication cable CN2 Battery unit Battery case (MDS-A-BT) (MDS-BTCASE+A6BAT) Circuit protector (Note) Prepared by user. CN3 L+ L- Brake CN2S connector (3) (5) CN3 Battery unit (FCU6-BTBOX-36) AC reactor (D-AL) Circuit protector or protection fuse (Note) Prepared by user. (6) Power connector To 2nd, 3rd and 4th axis servo (6) Power connector Contactor (Note) Prepared by user. (3) Power supply communication connector <Connector for contactor control output / external emergency stop> Power cable (*Only connector is supplied. ) The circuit of external power supply or dynamic brake unit (for large capacity), etc is required. (7) Spindle detector cable < Motor side PLG cable > (7) Spindle detector cable < Spindle side detector cable > Power cable (*Only connector is supplied. ) Brake cable (*Only connector is supplied. ) (4) Servo detector cable < Motor side detector cable > (5) Brake connector (6) Power connector Servomotor Spindle side detector Spindle motor Battery connector To battery holder Cell battery built in drive unit (ER6V-C119B) 4 - 19 MITSUBISHI CNC 4 Dedicated Options < MDS-DM-SPV2/SPV3 Series> 24V stabilized power supply (Note) Prepared by user. Power connector From NC Optical communication cable RA circuit for motor brake (Note) Prepared by user. (7) Spindle detector cable < Spindle side detector cable > (7) Spindle detector cable < Motor side PLG cable > To servo for M/S-axis Built in cell battery Cell battery built in drive unit (ER6V-C119B) RA circuit for contactor drive (Note) Prepared by user. *Only connector is supplied (4) Servo detector cable <Motor side detector cable> 3-phase 200VAC power supply Circuit protector AC reactor (Note) Prepared (D-AL-18. 5K) by user. Contactor (Note) Prepared by user. Brake cable To servo for M/S-axis Power connector Spindle side detector (5) Brake connector (6) Power connector Servomotor Spindle motor 4 - 20 MDS-DM Series Specifications Manual 4-5 Cables and connectors 4-5-2 List of cables and connectors (1) Optical communication cable Item Model Contents Drive unit side connector Drive unit side connector (Japan Aviation Electronics Indus(Japan Aviation Electronics Industry) try) Connector : 2F-2D103 Connector : 2F-2D103 For CN1A/ CN1B OPT1A Optical communication cable For wiring between drive units (inside panel) G396-L . M : Length 0. 3, 0. 5, 1, 2, 3, 5m Optical communication cable For wiring between drive units (outside panel) G380-L M Drive unit side connector (Tyco Electronics AMP) Connector : 1123445-1 Drive unit side connector (Tyco Electronics AMP) Connector : 1123445-1 : Length 5, 7, 10, 13, 15, 20m (Note1) For details on the optical communication cable, refer to the section "4-5-3 optical communication cable specification" (Note2) For details on the optical communication cable for wiring between NC and drive unit, refer to the instruction manual for NC controller. (2) Battery cable Item DG21For battery unit Battery cable (For drive unit - battery unit) Model M Drive unit side connector (Hirose Electric) Connector : DF1B-2S-2. 5R Contact : DF1B-2428SCA Contents Battery unit side connector (3M) Connector : 10120-3000VE Shell kit : 10320-52F0-008 : Length 0. 3, 0. 5, 1, 5m For drive unit Battery cable (For servo drive unit - servo drive unit) *This cable is required to supply the power from the battery unit to multiple drive units. DG22- M : Length 0. 3, 0. 5, 1, 5m Drive unit side connector (Hirose Electric) Connector : DF1B-2S-2. 5R Contact : DF1B-2428SCA Drive unit side connector (Hirose Electric) Connector : DF1B-2S-2. 5R Contact : DF1B-2428SCA (3) Power supply communication cable and connector Item SH21 Length: 0. 35, 0. 5, 0. 7, 1, 1. 5, 2, 2. 5, 3, 3. 5, 4, 4. 5, 5, 6, 7, 8, 9, 10, 15, 20, 30m Model Drive unit side connector (3M) Connector : 10120-6000EL Shell kit : 10320-3210-000 Contents Power supply unit side connector (3M) Connector : 10120-6000EL Shell kit : 10320-3210-000 For CN4/9 Power supply communication cable For CN4/9 Power supply communication cable connector set FCUA-CS000 Drive unit side connector (3M) Connector : 10120-3000VE Shell kit : 10320-52F0-008 Power supply unit side connector (3M) Connector : 10120-3000VE Shell kit : 10320-52F0-008 For CN23 Contactor control output / external emergency stop for connector CNU23S(AWG14) Power supply unit side connector (DDK) Connector : DK-3200M-06RXY Contact : DK-3REC2LLP1-100 4 - 21 MITSUBISHI CNC 4 Dedicated Options (4) Servo detector cable and connector Item Model CNV2E-6P: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m M Contents Servo drive unit side connector Servomotor detector side connector (3M) (DDK) Receptacle : 36210-0100PL Plug : CM10-SP10S-M Shell kit : 36310-3200-008 (MOLEX) Contact : CM10-#22SC Connector set: 54599-1019 <For HF motor> Motor side detector cable (for A51) CNV2E-7P: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m M Servo drive unit side connector (3M) Receptacle : 36210-0100PL Shell kit : 36310-3200-008 (MOLEX) Connector set: 54599-1019 Servomotor detector side connector (DDK) Plug : CM10-AP10S-M Contact : CM10-#22SC For CN2/ For CN2L/ M/S CNV2E-8P: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m M Servo drive unit side connector (3M) Receptacle : 36210-0100PL Shell kit : 36310-3200-008 (MOLEX) Connector set: 54599-1019 Servomotor detector side connector (DDK) Plug : CM10-SP10S-M Contact : CM10-#22SC <For HF motor> Motor side detector cable (for A48/A51) CNV2E-9P: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m M Servo drive unit side connector (3M) Receptacle : 36210-0100PL Shell kit : 36310-3200-008 (MOLEX) Connector set: 54599-1019 Servomotor detector side connector (DDK) Plug : CM10-AP10S-M Contact : CM10-#22SC CNE10-R10S(9) For servomotor detector < For HF motor > Motor side detector connector Applicable cable outline ø6. 0 to 9. 0mm Servomotor detector side connector (DDK) Plug : CM10-SP10S-M Contact : CM10-#22SC CNE10-R10L(9) Servomotor detector side connector (DDK) Plug : CM10-AP10S-M Contact : CM10-#22SC Applicable cable outline ø6. 0 to 9. 0mm Servo drive unit side connector (3M) Receptacle : 36210-0100PL Shell kit : 36310-3200-008 (MOLEX) Connector set: 54599-1019 For CN2 Servo detector connector CNU2S(AWG18) 4 - 22 MDS-DM Series Specifications Manual 4-5 Cables and connectors (5) Brake connector Item Model CNB10-R2S(6) Applicable cable outline ø4. 0 to 6. 0mm For motor brake Brake connector for HF CNB10-R2L(6) Applicable cable outline ø4. 0 to 6. 0mm Servo drive unit side connector (DDK) Connector : DK-3200S-03R Contact : DK-3REC2LLP1-100 Contents Servomotor side brake connector (DDK) Plug : CM10-SP2S-S Contact : CM10-#22SC-S2 Servomotor side brake connector (DDK) Plug : CM10-AP2S-S Contact : CM10-#22SC-S2 For CN20 Brake connector for motor brake control output CNU20S(AWG14) 4 - 23 MITSUBISHI CNC 4 Dedicated Options (6) Power connector Item Model CNP18-10S(14) Applicable cable outline ø10. 5 to 14mm Power connector for HF75, 105, 54, 104, 154, 224 123, 223, 142 Servomotor side power connector (DDK) Plug: CE05-8A18-10SD-C-BAS Clamp: CE3057-10A-1 (D240) Contents Servomotor side power connector (DDK) Plug: CE05-6A18-10SD-C-BSS Clamp: CE3057-10A-1 (D240) CNP18-10L(14) Applicable cable outline ø10. 5 to 14mm For motor power CNP22-22S(16) Applicable cable outline ø12. 5 to 16mm Power connector for HF204, 303, 302 CNP22-22L(16) Applicable cable outline ø12. 5 to 16mm Servomotor side power connector (DDK) Housing : DK-5200S-04R Contact : DK-5RECSLP1-100 CNU1S(AWG14) Servomotor side power connector (DDK) Plug: CE05-6A22-22SD-C-BSS Clamp: CE3057-12A-1 (D240) Servomotor side power connector (DDK) Plug: CE05-8A22-22SD-C-BAS Clamp: CE3057-12A-1 (D240) For TE1 Power connector for MDS-DM-V3 For CN31 L/M/S Power connector for MDS-DM-SPV2/SPV3 RCN31S RCN31M Applicable cable outline ø1. 25 to 5. 5mm Drive unit side power connector (DDK) Housing : DK-5200M-04R Contact : DK-5RECSLP1-100 (For AWG 14, 16) Contact : DK-5RECMLP1-100 (For AWG 10, 12) RCN22 FOR CN22 Control power connector for MDS-DM-SPV2/SPV3 Applicable cable outline ø1. 25 to 2. 2mm Drive unit side control power connector (DDK) Housing : DK-3200S-02R Contact : DK-3REC2LLP1-100 4 - 24 MDS-DM Series Specifications Manual 4-5 Cables and connectors (7) Spindle detector cable and connector Item CNP2E-1For CN2 Motor side PLG cable : Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m Model M Contents Spindle motor side connector Spindle drive unit side connector (3M) (Tyco Electronics AMP) Receptacle : 36210-0100PL Connector : 172169-1 Shell kit : 36310-3200-008 (MOLEX) Contact :170363-1(AWG26-22) Connector set : 54599-1019 170364-1(AWG22-18) CNP3EZ-2P: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m For CN3 Spindle side detector cable CNP3EZ-3P: Length 2, 3, 4, 5, 7, 10, 15, 20, 25, 30m M Spindle drive unit side connector (3M) Receptacle : 36210-0100PL Shell kit : 36310-3200-008 (MOLEX) Connector set : 54599-1019 Spindle motor side connector (DDK) Connector : MS3106A20-29S(D190) Straight back shell : CE02-20BS-S Clamp : CE3057-12A-3 M Spindle drive unit side connector (3M) Receptacle : 36210-0100PL Shell kit : 36310-3200-008 (MOLEX) Connector set : 54599-1019 Spindle motor side connector (DDK) Connector : MS3106A20-29S(D190) Angle back shell : CE-20BA-S Clamp : CE3057-12A-3 For spindle motor Motor side PLG connector CNEPGS Spindle motor side connector (Tyco Electronics AMP) Connector : 172169-1 Contact :170363-1(AWG26-22) 170364-1(AWG22-18) Applicable cable outline ø6. 8 to 10mm Spindle motor side connector (DDK) Connector :MS3106A20-29S(D190) Straight back shell : CE02-20BS-S Clamp : CE3057-12A-3 For spindle motor Spindle side detector cable Applicable cable outline ø6. 8 to 10mm Spindle motor side connector (DDK) Connector :MS3106A20-29S(D190) Angle back shell : CE-20BA-S Clamp : CE3057-12A-3 For CN2/3 Spindle detector connector CNU2S(AWG18) Spindle drive unit side connector (3M) Receptacle : 36210-0100PL Shell kit : 36310-3200-008 (MOLEX) Connector set : 54599-1019 4 - 25 MITSUBISHI CNC 4 Dedicated Options 4-5-3 Optical communication cable specifications (1) Specifications Cable model Specification application Cable length Minimum bend radius Tension strength Temperature range for use (Note1) Ambient G396-L . M G380-L M For wiring outside panel For long distance wirning 5. 0, 7. 0, 10, 13, 15, 20m Enforced covering cable: 50mm cord: 30mm 980N (Enforced covering cable) -20 to 70 Indoors (no direct sunlight) No solvent or oil For wiring inside panel 0. 3, 0. 5, 1. 0, 2. 0, 3. 0, 5. 0m 25mm 140N -40 to 85 2. 2±0. 07 4. 4±0. 4 Cable appearance [mm] Optical communication cable 4. 4±0. 1 7. 6±0. 5 Protection tube (6. 7) (20. 9) (15) (13. 4) 20. 3 Connector appearance [mm] 37. 65 8+0 8. 5 (2. 3) (1. 7) 22. 7 (Note1) This temperature range for use is the value for optical cable (cord) only. Temperature condition for the connector is the same as that for drive unit. (Note2) Do not see directly the light generated from CN1A/CN1B/OPT1A connector of drive unit or the end of cable. When the light gets into eye, you may feel something is wrong for eye. (The light source of optical communication corresponds to class1 defined in JISC6802 or IEC60825-1. ) 4 - 26 2. 2±0. 2 MDS-DM Series Specifications Manual 4-5 Cables and connectors (2) Cautions for using optical communication cable Optical communication cable is made from optical fiber. If optical fiber is added a power such as a major shock, lateral pressure, haul, sudden bending or twist, its inside distorts or breaks, and optical transmission will not be available. Especially, as optical fiber for G396-L . M is made of synthetic resin, it melts down if being left near the fire or high temperature. Therefore, do not make it touched the part, which becomes high temperature, such as radiator or regenerative brake option of drive unit. Read described item in this section carefully and handle it with caution. (a) Minimum bend radius Make sure to lay the cable with greater radius than the minimum bend radius. Do not press the cable to edges of equipment or others. For the optical communication cable, the appropriate length should be selected with due consideration for the dimensions and arrangement of drive unit so that the cable bend will not become smaller than the minimum bend radius in cable laying. When closing the door of control box, pay careful attention for avoiding the case that optical communication cable is hold down by the door and the cable bend becomes smaller than the minimum bend radius. [. . . ] LTDA. ) ACESSO JOSE SARTORELLI, KM 2. 1 18550-000 BOITUVA ­ SP, BRAZIL TEL: +55-15-3363-9900FAX: +55-15-3363-9911 ASEAN FA Center (MITSUBISHI ELECTRIC ASIA PTE. LTD. ) European FA Center (MITSUBISHI ELECTRIC EUROPE B. V. ) Germany CNC Service Center GOTHAER STRASSE 8, 40880 RATINGEN, GERMANY TEL: +49-2102-486-0 FAX: +49-2102486-591 South Germany CNC Service Center KURZE STRASSE. 40, 70794 FILDERSTADT-BONLANDEN, GERMANY TEL: +49-711-3270-010 FAX: +49-711-3270-0141 France CNC Service Center 25, BOULEVARD DES BOUVETS, 92741 NANTERRE CEDEX FRANCE TEL: +33-1-41-02-83-13 FAX: +33-1-49-01-07-25 Lyon CNC Service Satellite Singapore CNC Service Center 307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 TEL: +65-6473-2308 FAX: +65-6476-7439 Thailand MITSUBISHI CNC Agent Service Center (F. CITY BUILDING OFFICE TOWER 1 FLOOR 12, 14 RAMA III RD BANGPONGPANG, YANNAWA, BANGKOK 10120. [. . . ]