User manual NOVAK SUPER SPORT CRAWLER

[. . . ] ·Blue & Green (Locked Rotor Detection), Blue & Red (ESC Thermal Shut-Down), or Blue & Amber (Motor Thermal Shut-Down) status LEDs blinking. ESC may have shut-down&ESC'sneutralpointistoofarofftosensethattransmitterthrottle hasbeenreturnedtoneutral­­RefertoSteps4&5. ·Possiblereceiverdamage­­Checkoperationwithadifferentreceiver. ·Possibleinternaldamage­­RefertoServiceProcedures. [. . . ] NO SCHOTTKY DIODE! REPLACEMENTPOWERCAPACITOR[Novak kit #5677] ESCIsMeltedOrBurnt/ESCRunsWithSwitchOff to adjust drag brake: a. PRESS&HOLDSPEEDCONTROL'SSETBUTTON WithESCatneutral, press&holdSETbutton until Blue & Amber status LEDs turn on solid---Release SET button once LEDsare solid. blue & amber b. SELECTDRAGBRAKEPERCENTAGE Blue & Amber status LEDs (1st & 2nd LEDs on left)flash to indicate active Drag Brake setting (Drag brake setting will be your Minimum Brake value). Quickpress&releasetochangeDragBrakesetting, thenpress& holdSETbuttonforabout1secondtostoreselectionintospeed control'smemory, andreturntoneutral. *For more assistance call our Customer Service Department or check our website. service procedures Beforesendingyourspeedcontrolorbrushlessmotorsysteminfor service, reviewTrouble-Shootingguideandinstructions. Systemmay appeartohavefailedwhenotherproblemsexist. Afterreviewinginstructions, ifyoufeelthatyourESC/systemrequires service, pleaseobtainthemostcurrentproductserviceoptionsand pricingbythefollowingways: WEBSITE:PrintacopyofthePRODUCT SERVICE FORMfromtheCUSTOMERSERVICE sectionofthewebsite. Fillouttheneededinformationonthisformandreturnitwith theNovakproductthatrequiresservicing. PHONE/FAX: Ifyoudonothaveaccesstotheinternet, pleasecontactourcustomer servicedepartmentbyphoneorfaxaslistedbelow. WARRANTY SERVICE: Forwarrantywork, youMUST CLAIM WARRANTYon PRODUCT SERVICE FORM&includeavalidcashregisterreceiptwithpurchasedate anddealername&phone#onit, oraninvoicefrompreviousservice. Ifwarranty provisionshavebeenvoided, therewillbeservicecharges. DISCONNECT BATTERIES WHEN NOT IN USE Alwaysdisconnectthebatterypackfromthespeedcontrolwhennot inusetoavoidshortcircuitsandpossiblefirehazard. SUPER-FLEXSILICONE14GWIRE[Novak kits #5500 & 5508] INPUTSIGNALHARNESS[Novak kits #5315 & 5320] NovakSuper-Flexwireforpowerwiring. 14gaugesiliconewireinkit#5500 (36"red & 36"black)andkit#5508 (2 each of 9"red/black/blue/yellow/orange). User-replaceableinputsignalharnessisavailableinbothshortandlonglengths. 4. 5" harness in Novak kit#5315, and 9. 0" harness in Novak kit #5320. Neverusefewerthan4ormorethan7cells(4. 8-8. 4VDC, 1. 2VDC/cell) inthevehicle'smainbatterypack(s). TheSuperSportCrawlerESCisspeciallydesignedforusewithsensorbasedNovakBrushlessMotorsOnly!Youmayreplacemotorwith Novaksensoredmotorsdownto8. 5-turn(up to 225W--ESC's rating). Novak brushless motors are the only motors guaranteed to work with the Super Sport Crawler ESC­­check our website for further updates & compatibilities. Note: ESC will default back to Smart Braking II and require 2nd trigger stroke to shift into reverse when using a non-Crawler motor. ReversebatterypolaritycandamageESC&voidwarranty. Disconnect batteryimmediatelyifareverseconnectionoccurs. AnexternalpowercapacitorisinstalledandMUSTbeusedwithyourESC. 4 TO 7 CELLS ONLY NOVAK BRUSHLESS MOTORS ONLY VELOCiTiMOTORENDBELL&BEARINGSET[Novak #5920] Afterextensiveuse, theballbearingsinyourbrushlessmotormayneedtobe replaced. Replacement Velociti-style ribbed front end bell (std. on Crawler) with bearing factory-installed & rear bearing are available in Novak kit #5920. UPGRADENICKEL-PLATEDSINTEREDROTOR[Novak #5908] Setting (# of flashes): Drag Brake (%): 20 25 30 40 50 60 70 80 90 95 1 2 3 4 5 6 7 8 910 Thehigh-powermagnetonthisrotoristheultimateupgrade, givingyou even more torque & stronger braking. Velociti-style Nickel-Plated Sintered Neodymium rotor upgrade available in Novak kit #5908. NO REVERSE VOLTAGE! ·ESCs returned without a serial number will not be serviced under warranty· product warranty TheSuperSportCrawlerBrushlessESCisguaranteedtobefreefromdefectsinmaterialsorworkmanship foraperiodof120daysfromtheoriginaldateofpurchase(verified by dated, itemized sales receipt). Warranty doesnotcoverincorrectinstallation, componentswornbyuse, damagetocaseorexposedcircuitboards, damagefromusingfewerthan4ormorethan7cells(1. 2 volts DC/cell)inputvoltage, cross-connectionof battery/motorpowerwires, overheatingsoldertabs, reversevoltageapplication, damageresultingfromthermal overloadorshort-circuitingmotor, damagefromincorrectinstallationofFETservoorreceiverbatterypack, notusingorincorrectinstallationofaPowerCapacitorontheESCorfromusingadamagedPowerCapacitor, usingaSchottkydiode, usingnon-NovakPowerCapacitorormotor, splicestoinput, ON/OFFswitch, orsensor harnesses, damagefromexcessiveforcewhenusingtheOne-Touch/SETbuttonorfromdisassemblingcase, tamperingwithinternalelectronics, allowingwater, moisture, oranyotherforeignmaterialtoenterESCorget ontothePCboard, incorrectinstallation/wiringofinputplugplastic, allowingexposedwiringorsoldertabs toshort-circuit, oranydamagecausedbyacrash, flooding, oractofGod. BecauseNovakElectronics, Inc. hasnocontrolovertheconnection&useofthespeedcontrolorother relatedelectronics, noliabilitymaybeassumednorwillbeacceptedforanydamageresultingfromthe useofthisproduct. EveryNovakspeedcontrol&motoristhoroughlytested&cycledbeforeleaving ourfacilityandis, therefore, consideredoperational. By the act of connecting/operating speed control, user accepts all resulting liability. Innocaseshallourliabilityexceedtheproduct'soriginalcost. Wereservethe righttomodifywarrantyprovisionswithoutnotice. ©2006NovakElectronics, Inc. ·AllRightsReserved·Nopartoftheseinstructionsmaybereproduced withoutthewrittenpermissionofNovakElectronics, Inc. ·SuperSportCrawlerESC, PolarDriveTechnology, RadioPriorityCircuitry, &One-TouchSet-UparealltrademarksofNovakElectronics, Inc. ·All Novakspeedcontrols&motorsaredesigned&manufacturedintheU. S. A. ADDITIONAL NOTES: POWER CAPACITOR REQUIRED STATUS LEDs ·Dealers/distributorsarenotauthorizedtoreplaceNovakproductsthoughttobedefective. ·Ifahobbydealerreturnsyourbrushlesssystemforservice, submitacompletedPRODUCT SERVICE FORMtothedealerandmakesureitisincludedwiththeproduct. ·NovakElectronics, Inc. doesnotmakeanyinternalelectroniccomponents(transistors, resistors, etc. )availableforsale. Failure to use Power Capacitor will result in higher ESC operating temperatures & possible thermal shut-down. Alwaysturnonthepowerofthetransmitterfirstsothatyouwillhave controlofthevehiclewhenyouturniton. Alwaysinsulateexposedwiringwithheatshrinktubingorelectrical tapetopreventshortcircuits, whichcandamageESC. ExposuretoCAglueoritsfumescancausedamagetointernal componentsofthespeedcontrolandresultinprematurefailure. Topreventpossiblecross-connectionofmotorphasewires, wedo not recommend using connectors on the motor power wires of sensor-basedbrushlessmotors. ·Use connectors that cannot be plugged in backwards. [. . . ] If the motor's sensor harness gets damaged, please contact our Customer Service Dept. P2 black orange white red blue green raised metal barb using a receiver battery pack If you are planning to use an external receiver battery pack to power the electronics you need to do the following: 1. Plugtheexternal5cell(1. 2VDC/cell)receiverbatterypackintothe batteryslotofthereceiver. LeavetheESC'sON/OFFswitchintheOFFposition, andusereceiver batterypack'sON/OFFswitchtoturnthesystem power on and off­­DonotusetheESC'sswitch. Toavoidpossibleradiointerferencefromothertransmitters, remove theESC'sinputsignalharnessfromthereceiver. ContinuetoholdSETbuttononESCuntil all 4 LEDs turns on. 3. RELEASESETBUTTONASSOONASALL4LEDsCOMESON mount channel, slide P. Cap bracket into channel on the ESC & secure Power Capacitor to the bracket with tie-wraps. Once released, the 4 status LEDs will flash to indicate what Throttle Profile is currently selected. [. . . ]