User manual OMRON F150-3 DATASHEET

[. . . ] Red and green light is mixed to allow inspection of a wide range of work. Variety of lighting methods The direction of lighting and the brightness can be changed. Coaxial lighting is also possible with the F150-SLC20. The optimum lighting method for the work can be selected. F150-SLC20 (Field of view: 20 mm) Light intensity can be set separately to one of 8 levels for 5 illuminated areas. F150-SLC50 (Field of view: 50 mm) Light intensity can be set separately to one of 8 levels for 8 illuminated areas. 2 3 1 Coaxial vertical lighting 5 1 5 62 3 7 48 4 Detection of a defect Inspection of button battery defect Control lighting from the menu · The illumination area and light intensity are controlled from the controller menu. [. . . ] An all-pixel reading method and square lattice CCD make it possible to obtain a clear and detailed image suitable for image processing. Equipped with an electronic shutter to handle high-speed lines. The shutter speed can be adjusted for each scene from the menu. Select the optimum shutter speed for the line speed and work. Damage/dirt inspection Omron's proprietary algorithm enables fast and detailed inspection for visual defects such as chips, nicks, burrs, and dirt. Linear, circular and rectangular areas can be set, enabling inspection for a variety of defect shapes. Rubber packing flare inspection Gray edge measurement Image pre-processing Pre-processing such as smoothing, edge enhancement, edge extraction, and background cut-off allow you to obtain the optimum image for the inspection. Pre-processing can be performed in real time (simultaneously with image read-in). Original image Edge extraction High-precision (sub-pixel) measurement of work edge position is possible. Ideal for width and dimension inspection. Includes edge number and pitch measurement functions for support of IC and connector lead inspection. Connector pin-pitch inspection High-precision gray search Position measurement at sub-pixel precision is possible using 256 graduation gray search processing. This feature is ideal for high-precision positioning applications. Output computation functions Measurement data computations such as the four arithmetical operations, minimum, maximum, distance between two points, and angle can be set from the menu. Up to 24 computations can be set, and decision and data output can be performed based on the computation results. Measurement of fiducial mark positions on a printed circuit board Hole-to-hole distance computation C-14 Vision Systems System configuration Cameras Camera with Intelligent Light Source: F150-SLC20 (Field of view: 20 mm) Power supply Recommended Power Supply: OMRONS82K-01524 or S82K-05024 Synchronous sensor F150-KP Console Controller F150-C10E-3 F150-C15E-3 F150-C15E-3-DRT F150-C15E-3-PRT Camera with Intelligent Light Source: F150-SLC50 (Field of view: 50 mm) (2 m) Programmable Controller F150-3 F150-VS Camera cable (3 m) F150-VM Video Cable monitor cable (2 m) Two-Camera Unit Cable (15 cm) (Provided with the F150-A20) Camera with Light Source: F150-SL20 (Field of view: 20 mm) F150-SL50 (Field of view: 50 mm) BNC Jack (Provided with the monitor cable) F150-A20 Two-camera unit Note: Use a 24-VDC power supply. Monitor Color LCD Monitor F150-M05L Monochrome CRT Video Monitor F150-M09 F150-S1A Camera F150-VS Camera cable (3 m) When using this camera, please look at "Cameras, lens, and lighting". * When the size and view of a measurement item do not suit, please use a general CCTV lens and general lighting. F150-3 C-15 Camera with lighting Camera with intelligent lighting Camera with lighting Model Field of view: 20 mm Field of view: 50 mm F150-SLC20 F150-SLC50 Field of view: 20 mm Field of view: 50 mm F150-SL20A F150-SL50A *A lens and intelligent lighting are installed on the special camera (F150-S1A) for the F150. *A lens and lighting are installed on the special camera (F150-S1A) for the F150. Distance to inspection object and field of view The camera distance is fixed. Fix the camera at a distance that allows correct imaging of the inspected object. F150-SLC20 F150-SL20A Object Camera distance: 15mm to 25mm Object Camera distance: 61mm to 71mm Field of view (20 x 20 mm) Field of view (20 x 20 mm) F150-SLC50 F150-SL50A Object Camera distance: 16. 5mm to 26. 5mm Object Camera distance: 66mm to 76mm Field of view (50 x 50 mm) Field of view (50 x 50 mm) C-16 Vision Systems Ordering Information Name Model F150-C10E-3 (NPN) F150-C15E-3 (PNP) Controller F150-C10E-3-DRT (Compo Bus/D) F150-C15E-3-PRT (PROFIBUS) F150-SLC20 F150-SLC50 F150-SL20A F150-SL50A F150-S1A F150-A20 F150-KP F150-M05L F150-M09 F150-VS F150-3 Camera with intelligent lighting Camera Camera with lighting Camera only 2-camera unit Console LCD monitor Video monitor Camera cable 3 m Monitor cable 2 m F150-VM F150-3 C-17 Rating/Performance Controller: F150-C10E-3/C15E-3 and F150-C15E-3-PRT/DRT Item Number of connected cameras Processing resolution Image memory function Processing method Image pre-processing Binary Levels Position correction function Number of measurement areas Measured data Calculation functions Result output Monitor RS-232C CompoBus/D PROFIBUS-DP Parallel input/output Power supply voltage Current consumption Ambient temperature Ambient humidity Weight (Packed state) Accessories 1 unit / 2 units (using the F150-A20) 512 (H) x 484 (V) Specifications Number of scenes 16 scenes (can be saved to a computer through the RS-232C) Up to 23 images can be saved Grey Levels (256) / Binary Smoothing, edge enhancement, edge extraction, background cut-off 256 levels (per measurement area) Correction directions: X, Y, Detection modes: binary center of gravity / main axis angle, model position: middle point, edge position 16 areas/scene Area center of gravity, main axis angle, dark-light correlation value, dark-light search position, defect degree, edge position, edge number, density average, relative position Four arithmetic operations, distance, maximum value / minimum value, absolute value, others Overall decision, computation result (decision) per measurement area, measurement/computation data (RS-232C and parallel output possible) 1 ch (supports pin jack and over-scan monitor) 1 ch (Dsub 9-pin, female) 1 ch (F150-C10E-3-DRT) 1 ch (F150-C15E-3-PRT) F150-C10E-3 and F150-C15E-3: Inputs: 11points, outputs: 21 points 5 points (including control inputs/outputs) 20. 4 to 26. 4 VDC Approximately 0. 5 A Operating: 0 to +50°C, storage: -25 to +65°C (no ice formation or condensation) Operating/storage: 35 to 85% RH (with no condensation) Approximately 940 g (controller: 390 g) Three manuals, CompoBus/D connector (DRT type only), PROFIBUS-DP connector (PRT type only) F150-C10E-3-PRT/DRT: Inputs: 1 point, outputs: C-18 Vision Systems Camera Camera with intelligent lighting: F150-SLC20/50 Camera with lighting: F150-SLC20A/50A Camera: F150-SL20A/50A Item Image pick-up Camera Effective pixels Shutter function Installation distance Field of view Light source Light emission method 1/3 inch CCD 659(H) x 494(V) Electronic frame shutter Shutter speed: 1/100, 1/500, 1/2000, 1/10000 sec (can be changed from the menu) F150-SLC20: 15 to 25 mm, F150-SLC50: 16. 5 to 26. 5 mm, F150-SL20A: 61 to 71 mm, F150-SL50A: 66 to 76 mm F150-SLC20/SL20A:20 mm#, F150-SLC50/SL50A:50 mm# F150-SLC20/50: Red LED - green LED mixed F150-SL20A/50A: Red LED F150-3 LCD monitor F150-M05L Video monitor F150-MON Specifications Lens Lighting unit Pulse emission (sychronized with camera shutter) Operating: 0 to +50°C, storage: -25 to +60°C (no icing or condensation) Operating/storage: 35 to 85% RH (with no condensation) F150-SLC20: Approximately 280 g F150-SLC50: Approximately 370 g F150-SL20A/50A: Approximately 135 g F150-S1A: Approximately 80 g Instruction manual Ambient temperature Ambient humidity Weight * Unit only Accessories Two-camera unit: F150-A20 Item Number of connected cameras 2 units Two-camera switching, vertical division composite, horizontal division composite 1/2, one camera single-stand (camera 0/1) Specifications Monitor Product name Model Item Size Type Resolution Input signal Supply voltage Current consumption Ambient temperature 5. 5 type TFT color LCD 320 x 240 dots 9 inches CRT monochrome 800TV or higher (center) ) 100 to 240 VAC (-15%, +10%) Approx. 200 mA Operating: -10 to +50°C, storage: -20 to +65°C (no ice formation or condensation) Camera mode NTSC composite video (1. 0 V / 75 20. 4 to 26. 4 VDC Approx. 700 mA Operating: 0 to +50°C, storage: -25 to +65°C (no ice formation or condensation) Supply voltage 20. 4 to 26. 4 VDC Current consumption Ambient temperature Ambient humidity Weight * Unit only Accessories Approximately 0. 3 A Operating: 0 to +50°C, storage: -25 to +65°C (no ice formation or condensation) Operating/storage: 35 to 85% RH (with no condensation) Approx. 220 g Operation manual, camera unit cable (1) Ambient humidity Weight * Unit only Accessories Operating/storage: 10 to 90­RH 35 to 85% RH (no ice (No condensation) formation or condensation) Approx. 1 kg Operation manual, clamps (4) Approx. 4. 5 kg Instruction manual Note: Can be connected to an F150-C10-3 controller. F150-3 C-19 Part Names/Functions F150-C10E-3/F150-C15E-3 Ground terminal Power supply terminals Output terminals Input terminals 7 6 9 8 A Lit while power is ON. [. . . ] (mounting holes) 56­0. 2 LCD monitor F150-M05L Mounting plate thickness: 1. 6 to 4. 8 46 max. (1. 81 max. ) * Mounting bracket POWER CRT monitor F150-M09 (145) (155) 100­0. 2 Two M4 holes 100 90 110 143 SYNC 132 222 250 (100) 185 42. 2 (5. 5) 50min RCA/BNC Monitor Cable Tolerance:±1 mm 233 143 174 Panel opening dimensions 133. 5 +0. 5mm 0 50 190 22 160 175. 5+0. 5mm 0 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0. 03937. [. . . ]