User manual OMRON F3SP-U4P-TGR

[. . . ] E05-EN-01 F3SP-U4P-TGR Safety Control Unit Safety Level 4 USER´S MANUAL F3SP-U4P-TGR Cat No E05-EN-01 User's manual F3SP-U4P-TGR Safety control units, Type 4, For use with 1 or 2 pairs of safety light curtains USER'S MANUAL F3SP-U4P-TGR User's manual The device conforms with the EC requirements in compliance with the following standards: -Low Voltage Directive 73/23/EEC -EMC Directive 89/336/EEC -Machinery Directive 98/37/EC -IEC 61496-1: 1997 -IEC 61496-2 ed. 2 IEC 2001 (CDV draft 8) -DIN V VDE 0801: 1990 and -amendement A1: 1994 -EN 61000-4-2, -3, -4, -5, -6 -EN 55022: 1994 -DIN EN 60204-1: 1993 -EN 50178: 1997 MANUFACTURER: TECHNO-GR s. r. l. via Torino, 13/15 10046 Poirino (TO) - ITALY Tel. +39 011 9452041 FAX +39 011 9452090 Version 3. 0 date 12/06/03 3 F3SP-U4P-TGR User's manual INDEX 1 BEFORE USING THE DEVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1. 1 1. 2 1. 3 GENERAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ROUTINE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PRECAUTION OF SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 3 4 5 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PRECAUTIONS AND INSTALLATION CRITERIA. [. . . ] 24VDC wire to terminal 29, 0V wire to terminal 30 Connect to the PNP output of the receivers (RX2) of light curtain 2 Control output 1 wire and Control output 2 wire to terminal 31 and 32. (Two control outputs must be used. ) No use of light curtain 2. (Use of only light curtain 1) It shall be connected the terminal 31 and 32 to terminal 29. 29 - 30 31 - 32 10 F3SP-U4P-TGR 5. 2 PINOUT TOP VIEW User's manual 11 F3SP-U4P-TGR User's manual 5. 3 WIRING EXAMPLE. lamp (Red 8) OSSD 1 (Gray 5) OSSD 2 (Pink 6) Mut A (Green 3) GND (Blue 3) Vs (Brown 1) GND (Blue 7) Mut B (yellow 4) Vs (Brown 2) Output2 (White 1) GND (Blue 3) Emitter Receiver Emitter Receiver F3S-TGR-SB F3S-TGR-SB Tesr/reset (White 1) OSSD 2 (Pink 6) Vs (Brown 1) Mut B (yellow 4) Mut. lamp (Red 8) OSSD 1 (Gray 5) Mut A (Green 3) GND (Blue 7) Vs (Brown 2) 14 F3SP-U4P-TGR Notice · · User's manual · · · · · · · · To configure the control unit in such a way that it works with one single safety light curtain, it is necessary to connect the terminal 31 and 32 to the terminal 29. DC power supply units must satisfy all the conditions below in order to conform to the application directives. 1) The power supply voltage should be within rating (24VDC +/- 10%) 2) The power supply conforms to EMC Directive (industrial environment) and LOW-Voltage Directive. 3) The power supply uses double insulation between the primary and secondary circuits. 4) The power supply should include over current protection limited up to 4 A. 5) The power supply maintains an output holding time of at least 20ms. The power supply which is necessary to power the system must conform to standard EN 60742 (double insulation) or with equal insulation, for instance VDE 0551. It is necessary to protect the control unit with an outer fuse having a nominal interruption current equal to 1 A. The TEST and RESET buttons must be positioned in such a way that the operator can see the protected area when he restarts, or carries out a test or override operation. The muting lamp (F39-A11) must be positioned in a place where it can be seen from any operative point. Read the paragraph relating to the muting function and its use for the positioning of the activation sensors of this function. Both safety contacts OUT1 and OUT2 must be connected. If the machine has a single locking circuit, the two normally opened contacts must be connected in series. The connection cables of the light curtains, of muting request, test and reset must be masked with minimum section 22AWG. The cable shield braids must be all earthed on the control unit side. Be sure to isolate the power prior to wiring. 15 F3SP-U4P-TGR User's manual 6 ALIGNMENT PROCEDURE. After having carried out the correct mechanical assembly and the correct connections as described in the previous paragraphs, it is necessary to align the light curtains. Follow the operating guide as follows: · · · · Turn off the power supplying the control unit. Align the light curtain by observing the LEDs on the control unit: If the alignment of the light curtain 1 is correct, the LED 1 and 2 are turned on. [. . . ] · Make sure that the response time, including the safety light curtain and the machines, does not exceed the established limits. · If failure occurs, all functions of the control unit shall be tested. The frequency of these operations depends on the special applications and operative conditions. 25 F3SP-U4P-TGR User's manual 11 GENERAL INFORMATION AND USEFUL DATA. Safety MUST be part of our consciousness. The safety devices are only effective if installed correctly by respecting the guidelines laid down in the relevant standards. [. . . ]