User manual OMRON MS2800

[. . . ] And they are supplied and supported through Omron's unrivalled international organisation. Simple as that. These Omron light curtains are designed for use in the majority of Type 2 and Type 4 safety applications, both complying with EN 61496 Part 1. Advanced models, offering additional functionality, are suitable for more specialised area. [. . . ] So it's easy to engineer and entirely straightforward to install. Alignment is equally fast and efficient: an innovative system using intuitive LED indicators shows whether alignment is correct. This makes adjustment of the light beams significantly easier than for comparable light curtains. The MS2800 has separate LEDs for upper and lower ranges, while the MS4800 has an indicator for each beam. MS4800 offers an indicator for connection via M12 cable/ plug each beam. Easy to rotate and stable fixable. MS2800 has 2 LEDs ­ one for the upper and one for the lower range. Connection via M12 cable/plug. MS2800: standard models to suit standard applications Standardise on safety The emphasis in the design of MS2800 light curtains is on standardisation: in design, engineering, installation, set-up and facilities. The basic units are suitable for the majority of applications, and the same accessories fit all models. So engineers can concentrate on designing functionality into machines, with the comfort of knowing that the light curtains will work the same way every time. Installation engineers use the same process for every application ­ no specialised cables, no missing connections, no complex alignment or configuration. Safety as standard. · Designed for Type 2 applications · Ideal for packaging machines · Choice of 14mm or 30mm resolution · IP housings to protect curtains even under Features harsh cleaning · Fast set-up and easy configuration to cope with product changes · Coding of beams provided as standard Designed for packaging Packaging machinery is typical of the applications for Omron MS2800 safety light curtains. Finger- and hand-resolution curtains are ideal for fast-moving multi-process lines, where each station can be set up to suit specific requirements, using the same safety equipment. This is particularly advantageous on lines where products change frequently, and which fulfill the need for customer-specific deliveries. In these installations, fast set-up means that light-curtains can be reconfigured quickly, with no compromise on safety. A range of accessories to suit the application All Omron MS2800 safety light curtains are available with a range of accessories and features to meet the requirements of different applications. IP housings are now available to make the curtains suitable for use in food production applications, where aggressive cleaning systems and highpressure water and steam are commonly used. Options such as fixed and floating blanking and muting (also available for Type 4 safety applications) increase functionality and extend the versatility of MS2800 curtains. Options are available to extend functionality, making the MS2800 suitable for an even wider range of applications. MS4800: advanced protection for specialized applications Like the MS2800 range, MS4800 safety light curtains benefit from standard installation and configuration, and meet fully the requirements of the Type 4 safety standard. These curtains are ideal for automotive applications, where fast-moving production lines, with their emphasis on flexibility allied to high quality, must work efficiently yet safely at all times. MS4800 light curtains are available with basic facilities, to meet the majority of requirements, plus additional functionality for more specialised installations. · Meets the requirements of Type 4 standards · Provides hand and finger protection Features as appropriate · Additional functionality to extend the range of applications · Full compliance with no compromise on efficiency · Advanced function models support fixed blanking, floating blanking and muting · Coding of beams as standard Additional functionality for intelligent safety For applications where increased functionality is required, both MS2800 and MS4800 units are available with a range of options, including muting to allow the automatic transport of material into or out of a dangerous area. The MS2800 and MS4800 curtains offer internal control of the whole muting cycle, enabling operators to work in complete security. It also involves operators working close to machinery, and in these applications, a secure working environment is essential as well. Typical applications are in metal-working shops, where it is often necessary to guide metal manually for cutting, forming and shaping. Floating blanking and fixed blanking as a standard function in the advanced model. Muting system in automatic warehouse for material supply of production. Efficiency in modern automotive plants In highly automated manufacturing environments, such as vehicle plants, it is essential to maximize uptime on production equipment. [. . . ] K1 K1 *2 K2 *2 Earth GND +24V DC MTS Ret. MTS Earth GND +24V DC EDM Start Aux. OSSD1 OSSD2 MS4800/MS2800 Transmitter MS4800/MS2800 Receiver K1 and K2 forcibly guided relay's expected 13 MS4800/2800 Accessories Standard cables Cable length 10 m 15 m 30 m 50 m Connector M12 female connector, 8-pin Receiver F39-JMR-10M F39-JMR-15M F39-JMR-30M F39-JMR-50M Transmitter F39-JMT-10M F39-JMT-15M F39-JMT-30M F39-JMT-50M Safety sensors Interconnect cables Cable length 0. 3 m 0. 5 m 1. 0 m 2. 0 m 3. 0 m 5. 0 m 10. 0 m Connector M12 female/male connector, 8-pin Receiver F39-JMCR-03M F39-JMCR-05M F39-JMCR-1M F39-JMCR-2M F39-JMCR-3M F39-JMCR-5M F39-JMCR-10M Transmitter F39-JMCT-03M F39-JMCT-05M F39-JMCT-1M F39-JMCT-2M F39-JMCT-3M F39-JMCT-5M F39-JMCT-10M IP67-Enclosure (Acrylic) Standalone models Master/Slave models F39-EM67-XXXX F39-EM67FS-XXXX XXXX = length of protection field Welding/Sputter protection shield (Lexan) F39-EMWS-XXXX XXXX = length of protection field Explosion proof housing Model F39-EXPF-AX300 F39-EXPF-AX600 F39-EXPF-AX900 F39-EXPF-AX1200 14 mm resolution MS4800-014-0320 ­ ­ ­ 30 mm resolution MS4800-030-0320 MS4800-030-0640 MS4800-030-0960 MS4800-030-1240 Safety Controllers Family G9SB G9SA Type Name G9SB-200-D G9SB-301-D G9SA-301 G9SA-501 G9SA-321-T075 G9SA-321-T15 G9SA-321-T30 G9SX G9SX-BC202 G9SX-AD322-T15 G9SX-AD322-T150 G9SX-ADA222-T15 G9SX-ADA222-T150 DeviceNet Safety Safety Controller Muting Controller NE1A-SCPU01 NE1A-SCPU02 NE1A-SCPU01L NE1A-SCPU02L F3SP-U4P MS4800-RM6 Configuration DPST-NO 3PST-NO 3PST-NO 5PST-NO 3PST-NO, Time delay 7. 5 s 3PST-NO, Time delay 15 s 3PST-NO, Time delay 30 s 2 Safe Outputs 3 Safe Outputs, Time delay 15 s 3 Safe Outputs, Time delay 150 s 2 Safe Outputs, Time delay 15 s 2 Safe Outputs, Time delay 150 s 16 In, 8 Out, Safety Master 40 In, 8 Out, Safety Master 16 In, 8 Out 40 In, 8 Out External Muting Controller Can be used with MSx800 Master/Slave 14 308 MS4800/2800 Dimensions 30. 2 [1. 19] 62. 9 [2. 48] BRACKET ROTATION 90. 0 ° TOP VIEWS 38. 1 [1. 50] 52. 8 [2. 08] 51. 0 [2. 01] 39. 4 [1. 55] 50. 0 [1. 97] 38. 0 [1. 50] "D" "B" Safety sensors C L 59. 2 [2. 33] 49. 1 [1. 93] 27. 6 [1. 09] 58. 6 [2. 31] 53. 6 [2. 11] 40. 1 [1. 58] DIA. 6. 8 [. 27] 23. 2 [. 91] 37. 3 [1. 47] "A" "C" "E" ALTERN ATE T-SLOT MOUNTING ENDCAP WITH DOOR (SELECTOR SWITCH) 63. 8 [2. 51] 46. 4 [1. 82] 69. 6 [2. 74] 58. 0 [2. 28] CABLE 195. 0 [7. 68] TY P. LEFT SIDE VIEW 77. 3 [3. 04] FRONT VIEW 18. 5 [. 73] 37. 2 [1. 47] MOUNTING BRACKETS INVE RTED RIGHT SIDE VIEW IN-LINE "PIG TAIL" CABLE BOTTOM VIEW BACK VIEW 240 mm A B C D E A B C D E A B C D E A B C D E A B C D E 244. 6 380. 6 341. 9 267. 5 331. 5 640 mm 643. 9 779. 9 741. 2 666. 8 730. 8 1040 mm 1042. 9 1178. 9 1140. 2 1065. 8 1129. 8 1440 mm 1443. 4 1579. 4 1540. 7 1466. 3 1530. 3 1840 mm 1840. 6 1976. 6 1937. 9 1863. 5 1927. 5 280 mm 284. 4 420. 4 381. 7 307. 3 371. 3 680 mm 683. 6 819. 6 780. 9 706. 5 770. 5 1080 mm 1083. 9 1219. 9 1181. 2 1106. 8 1170. 8 1480 mm 1481. 8 1617. 8 1579. 1 1504. 7 1568. 7 1880 mm 1880. 3 2016. 3 1977. 6 1903. 2 1967. 2 320 mm 324. 8 460. 8 422. 1 347. 7 411. 7 720 mm 724. 0 860. 0 821. 3 746. 9 810. 9 1120 mm 1122. 3 1258. 3 1219. 6 1145. 2 1209. 2 1520 mm 1521. 5 1657. 5 1618. 8 1544. 4 1608. 4 1920 mm 1922. 8 2058. 8 2020. 1 1945. 7 2009. 7 360 mm 364. 5 500. 5 461. 8 387. 4 451. 4 760 mm 762. 0 898. 0 859. 3 784. 9 848. 9 1160 mm 1162. 7 1298. 7 1260. 0 1185. 6 1249. 6 1560 mm 1563. 3 1699. 3 1660. 6 1586. 2 1650. 2 1960 mm 1960. 4 2096. 4 2057. 7 1983. 3 2047. 3 400 mm 404. 2 540. 2 501. 5 427. 1 491. 1 800 mm 803. 5 939. 5 900. 8 826. 4 890. 4 1200 mm 1203. 8 1339. 8 1301. 1 1226. 7 1290. 7 1600 mm 1600. 9 1736. 9 1698. 2 1623. 8 1687. 8 2000 mm 2000. 1 2136. 1 2097. 4 2023. 0 2087. 0 440 mm 443. 9 579. 9 541. 2 466. 8 530. 8 840 mm 843. 4 979. 8 941. 1 866. 7 930. 7 1240 mm 1242. 1 1378. 1 1339. 4 1265. 0 1329. 0 1640 mm 1641. 3 1777. 3 1738. 6 1664. 2 1728. 2 2040 mm 2042. 6 2178. 6 2139. 9 2065. 5 2129. 5 480 mm 484. 3 620. 3 581. 6 507. 2 571. 2 880 mm 882. 8 1018. 8 980. 1 905. 7 969. 7 1280 mm 1281. 8 1417. 8 1379. 1 1304. 7 1368. 7 1680 mm 1681. 3 1817. 3 1778. 6 1740. 2 1768. 2 2080 mm 2079. 6 2215. 6 2176. 9 2102. 5 2166. 5 520 mm 523. 4 659. 4 620. 7 546. 3 610. 3 920 mm 923. 8 1059. 8 1021. 1 946. 7 1010. 7 1320 mm 1323. 6 1459. 6 1420. 9 1346. 5 1410. 5 1720 mm 1720. 8 1856. 8 1818. 8 1743. 7 1807. 7 2120 mm 2117. 7 2253. 7 2215. 0 2140. 6 2204. 6 560 mm 563. 7 699. 7 661. 0 586. 6 650. 6 960 mm 963. 6 1099. 6 1060. 9 986. 5 1050. 5 1360 mm 1361. 0 1497. 0 1458. 3 1383. 9 1447. 9 1760 mm 1764. 5 1896. 5 1857. 8 1783. 4 1847. 4 600 mm 604. 1 740. 1 701. 4 627. 0 691. 0 1000 mm 1002. 6 1138. 6 1099. 9 1025. 5 1089. 5 1400 mm 1401. 7 1537. 7 1499. 0 1424. 6 1488. 6 1800 mm 1802. 9 1938. 9 1900. 2 1825. 8 1889. 8 15 OMrOn EurOpE B. V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. [. . . ]