User manual PORSCHE 930 TURBO USA 1976 CURRENT FLOW DIAGRAM
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Manual abstract: user guide PORSCHE 930 TURBO USA1976 CURRENT FLOW DIAGRAM
Detailed instructions for use are in the User's Guide.
[. . . ] 5
8. 8
8. 8
9 S 20 K
26-30 39-46
20-30 (2 -3)
(2. case
Vent
M 14xl. 5
Gearshift rod
Conical scr.
M 8xl. 25
8. 8
X 12 Cr
23-26 (2. 3-2. 6)
22-25
Shift cover
Mid-grip nut
M 8xl. 25
No 18. 8
Gear housing
(2. 2-2. 5) 25-35 (2. 5-3. 5)
9-11(0. 9-1. 1)
Backup light
M 18xl. 5
MS
switch Gearshift
forks
Clamp, gears, transm. I
Hex nut
M 6xl. O
8. 8
8
Hex nut
M 8xl. 25
22-25
case, front and side covers
(2. 2-2. 5)
Shift lock, transm. case Selector forks
Ring gear,
Hex hd screw
M lOxl. 5
8. 8
8. 8
11. 9
15-18
(1. 5-1. 8)
Hex hd screw
M 8xl. 25
24-26 (2. 4-2. 6)
135-140 (13. 5-14)
Hex hd screw
M 12xl. 25
differential
Hex hd screw
M 12xl. 25
12. 9
5t 37-5. 8
150-160 (15-16)
Transm. case oil drain Gear housing Oil filler
Reverse gear
Plug with
M 24x1. 5
Con. [. . . ] Install nut for drive pinion with a fluid adhesive (Loctite No. Treat threads with Locquic Activator to assurea perfect lock.
pinion.
6. Torquedrive shaftnut to specified data.
2 . Install preassembled drive pinion and drive shaft, and torque clamp nuts to specifi-
cations.
7. Install drive pinion and drive shaft as
follows.
4th speed gear II Needle cage. spacer, 4th speed gear I Operating sleeve for 3rd and 4th speed Gearshift sleeve; selector fork and selector rod for 3rd and 4th speed e. Bushing, spacer, needle cage, 3rd speed gear I f. Bushing, needle cage, 2nd speed gear II i. Operating sleeve for 1st and 2nd speed j. Gearshift sleeve, selector fork and selector rod for 1st and 2nd speed k. Bushing, spacer, needle cage, 1st speed gear II 1. d.
Note Heat all press fit parts to about 120°C.
4. 9108
Printed in Germany -I.
1976
Disassembling and Assembling Drive Pinion
35-15
35
Manual
Transmission.
Gears/Shafts
35-16
Disassembling and Assembling Drive Pinion
Printed in Germany
Mech
gear
-shift
system
-gears,
shafts
35
No. roller bearing
Notes Installing 1 Remove with extractor Heat to about 1200 C and drive on Plane ground side faces needle bearing Check synchro, replace
Remarks
2
Thrust washer
1
3
1st speed gear II
1
1977 Models -with assyrnrnetrically profiled teeth on clutch body
in pairs only
4 5 6
Needle cage Spacer
1
1 1
Heat about 120 C and drive on 1977 Models-with assymmetricall y profiled teeth on
0
Sleeve. 1stspeed
7
Operatingsleeve
1
1stgear. Note installed direction
(page 35-18)
8 9
Guide sleeve 2nd speed gear II
1
1
Check synchro, replace in pairs only
10 11 12
Needle cage Sleeve, 2nd speed 3rd speed gear II
2
1 1 Replace in pairs only. Lettered side faces in same direction ascountergear
13 14
Spacer
1 1
Replace in pairs only. Let tered side faces in same direction as countergear Remove with 9108 Remove with 9108 Remove with Heat about 1200 C and drive on
4th speed gear II
15 16 17
Bearing inner race
1
4-point
bearing
1
1
Bearing inner race
9108
Heat about 120 C and drive on
0
Printed in Germany
-II,
1976
Disassembling and Ass. 'tmbling Drive Pinion
35-17
l~emoving IAmt.
Mech.
gear
-shift
system
-gears,
shafts
DISA
SSEMB LING
AND
A SSEMB LING
IN STRUC
TION
S
Disassembling
Note The blow-up drawing showsthe entire drive pinion without clamping plate for better understanding. The parts up to and including number 14 are taken off and installed on an installed drive pinion (refer to 'Removing and Installing Change Gear").
Assembling
1. Heat cylindrical roller bearing to about 120oC and drive on.
Note
Install bearing so that the two-part roller cage with :installed race faces gear set.
1. Removecylindrical roller bearingand four point bearing with special tool number9108.
Modification
-1977
Model
Asymmetricallyprofiled teeth of 1st/2nd gear operatingsleeve mustface toward 1stgear.
35-18
Disassembling and Assembling Drive Pinion
II. 1976 -Printed
in Germany
TOOLS
.
Mech.
gear
-shift
system
-gears,
shafts
Designation
1
2
Amt.
1 1
Notes
Removing
Installing
Remarks
Seal Seal
Lubricateslightly.
Remove with
screwdriver
Drive in to stop with pressuresleeve.
3
Pipe
1
35-20
Removing and Installing Drive Shaft Seal
Printed in Germany
INo.
REMOVING
AND
INSTALLING
INSTRUCTIONS
Removing 1. Removeengine/transmission assembly and unbolt transmission.
5. [. . . ] Install differential with tapered roller bearings and spacers(51 + 52) in case.
3. Mount side transmission cover and tighten all nuts to specified torque.
Note
When tightening nuts check frequently that there is still a certain amount of backlash. Never let the drive pinion start to clamp.
4. Screw gauge lever VW 388 and adjuster VW 521/4 together and adjust lever length to 101 mm (measured from large hexagon surface to upper edge of ball) with gauge plunger 9196.
Distance "a" = 101 mm
5. [. . . ]
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