User manual QUAD 405

[. . . ] This vehicle is designed for 2 riders including the operator. Using polluted gasoline will cause rust inside the fuel tank, and will close the supply of fuel to the carburetor, leading to an improper engine starting or may cause serious damage to an engine. Always use genuine oil to protect and extend vehicle performance and its life span. If any failure occurs due to the use of polluted gasoline or oil, such failure will be excluded from being eligible for repairs under the warranty. [. . . ] Check also to see if any of the lens are damaged or dirty. CAUTION Do not allow the engine to stay at a low level. The engine will become severely damaged if the vehicle is driven while the oil warning indicator is on. 29 BACK MIRROR INSPECTION Sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the back mirrors. Also check for dirt and damage on the back mirrors. FUEL LEAK INSPECTION Check to see if there is any leaking fuel by thoroughly checking the fuel tank, hose, carburetor, etc. LICENSE PLATE INSPECTION Check to see if there is any dirt or damage to the license plate. Also check to see if the license plate is firmly secured to the vehicle. 30 REGULAR INSPECTION REGULAR INSPECTION SCHEDULE Carry out the self inspections before operation as described in this owner's manual at each regular maintenance time. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN FREQUENCY ITEM FUEL LINE THROTTLE OPERATION AIR CLEANER SPARK PLUG CARBON REMOVAL CARBURETOR IDLE OIL PUMP, OIL LINE TRANSMISSION OIL BRAKE FLUID I I I 1, 000Km MONTH ODOMETER READING(CAUTION 1) 1 4 6 8 12 12 18 REMARK I I C I I I C I I I C I CAUTION 2 Every 8, 000Km : C I I I I I I R I CAUTION 3 31 FREQUENCY ITEM BRAKE SHOE / PAD WEAR BRAKE SYSTEM BRAKE STOP SWITCH HEADLIGHT ADJUSTMENT SUSPENSION BOLTS, NUTS, FASTENERS WHEELS / TIRES STEERING HANDLE BEARING DRIVE BELT WEIGHT ROLLER SLIDE PIECE 1, 000Km MONTH ODOMETER READING(CAUTION 1) 1 4 6 8 12 12 18 REMARK I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs. To ensure safety, inspections and maintenance of these parts must be carried out by dealers, or repair centers. After 12, 000km, start from the beginning of the above chart and repeat maintenance inspections at the specified times. If the vehicle is operated in area having high humidity or a large amount of dust, maintenance and inspections will need to be performed more frequently. These parts must be replaced every two years. 32 SIMPLE MAINTENANCE The following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. CAUTION Always observe safety rules when performing maintenance on the vehicle. If brake fluid is exceedingly low, this can be indication of damage to the brake system. A leak in the brake system can lead to reduced braking efficiency and possible loss of braking ability. BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE Visually check for fluid leaks or damage and, using a spanner, check joints and clamps for clearance. Also, check hose and pipe protective parts to see if they contact other parts when turning the handle bars or due to vibration when driving. BRAKE PAD INSPECTION Operate the brake lever to check the wear of the brake pad. While looking at the brake caliper, if the wear limit line is not visible, the pads need to be replaced. CAUTION The brake lever must be operated several times after replacement of the front brake pad. 35 REPLENISHING ENGINE OIL <INSPECTION> If the oil is low, the oil warning indicator will turn on. Turn the main switch to ON in order to check whether the oil warning indicator switches on. If it does, put oil in the oil tank. <REPLENISHING> 1. Set vehicle on main stand in upright position on level ground. Turn the oil cap counterclockwise, and remove it. Turn the oil cap clockwise, and install it. Check to see if the seat lock has latched. <RECOMMENDED OIL> If oil sold on markets or privately manufactured oil (oil-grade) is used, engine life is adversely affected, and the privilege of warranty repairs cannot be guaranteed. CAUTION Do not fill past the fill level. [. . . ] Do not drive on the pedestrian way or walkway. Drive on the left driveway when passing away. Make sure that you can apply the brake anytime. Always apply the brake when stopping temporarily. [. . . ]