User manual QUANTUM AMU 3.10 REFERENCE GUIDE FOR AML 2EJ-008

[. . . ] REFERENCE GUIDE AMU 3. 10 AML MANAGEMENT UNIT Order No. DOC E00 024-B Copyright Notice © Copyright ADIC 2002 The information contained in this document is subject to change without notice. This document contains proprietary information which is protected by copyright. No part of this document may be photocopied, reproduced, or translated to another language without prior written consent of ADIC. ADIC shall not be liable for errors contained herein or for incidental or consequential damages (including lost profits) in connection with the furnishing, performance or use of this material whether based on warranty, contract, or other legal theory. [. . . ] Configuration of readable barcode types Fig. 6-30: Window , , Scanner Test Dialog" Barcode 1. . 8: Register for barcode types that may be configured. 8 different barcode settings may be configured. Page 6 - 38 Reference Guide 102 DOC E00 024-B Starting PMMaint Command Barcode test Field Codetype: Explanation Barcode type Select types used in the system: · · · · · · Straight 2 of 5 Interleaf 2 of 5 EDP/STK (Code 39 modified) Code 39 Code 128 No code type (register not configured) (Continued) Codelength: Number of characters in each volser: Information Defined codelengths should be used preferrably. This largely reduces the likeliness of the error , , Wrong Barcode". · 00 = any number of characters · 01. . 16 = depending on volser length Get config Load scanner configuration into window Scanner Test Dialog Set config Send parameters set in window Scanner Test Dialog (and additional standard parameters to the scanner. Save parameters in scanner EEPROM Switch on quality diagnosis for barcode reading. During each subsequent Read the scanner returns the volser and the read quality in % ( Log window). Information Select this command only to optimize Read. Set Read % Set Read Standard Switch quality diagnosis off immediately after Read optimizing (= standard during production) 102 DOC E00 024-B Reference Guide Page 6 - 39 Starting PMMaint Command Barcode test Field Read once Read at Explanation current robot position. Result display ( Log window) Prepare window for new command. Reset scanner communication Command line for input of CRT commands ( Documentation for AML/J components) Line to (Continued) Reset Patch Command Line Send Patch command Send commands listed in Patch Command Scanner Page 6 - 40 Reference Guide 102 DOC E00 024-B Starting PMMaint Gripper test Command Gripper test Field Explanation Test sensors and motors on gripper. Fig. 6-31: Window , , Pmac Gripper Test Dialog" Sensor status Possible status of gripper sensors: · red = sensor active · green = sensor inactive · yellow = no information Gripper sensors displayed: · · · · Gripper status Crash sensor Bow forward (querry pin) Bow backward (querry pin) Teach sensor Display signals for gripper motors (stepper motors axis B and C) · · · · Gripper prog. Gripper sensor Turn sensor 102 DOC E00 024-B Reference Guide Page 6 - 41 Starting PMMaint Command Gripper test Field Gripper functions Gripper Init Explanation Re-reference gripper motors Teach on/off (Continued) Switch on/off reflected light sensor (= teach sensor) Gripper teach Close gripper jaws to allow light beam of teach sensor to hit teach labels Gripper 0°/90°/180°/270° Turn gripper (axis C) to angle selected Medium The selection of the medium corresponds to the opening/closing stroke of the gripper. Open Gripper Open gripper Close Gripper Close gripper Clear Clear Log window 6. 4. 3 Menu Teach Fig. 6-32: Menu , , Teach" Page 6 - 42 Reference Guide 102 DOC E00 024-B Starting PMMaint Teach Devices Teach command with the same functions of the teach command available on the AMU operating console: Program PMMaint · start KRN/P from AMU · send commands to KRN/P Fig. 6-33: Window , , Pmac Kernel Teach Dialog" Command Teach Box Field Device: Type - Name Explanation Select component to teach (from all components defined in the Graphical Configuration - file , , AMUCONF. INI"). Display DQ - D01 - Philips LMS · component type: e. g. DQ (drive Philips) · component address: e. g. D01 (first drive) · description: e. g. Philips LMS 102 DOC E00 024-B Reference Guide Page 6 - 43 Starting PMMaint Command Teach Box Field Segm. Explanation Select segment in storage tower (always 1 on AML/J, exception I/O unit/D (HICAP): 1 or 2) not used not used (Continued) Row Pos. Information Reduce the speed if you are not sure if the teach coordinate is correct. Cmd. Delay Wait time between clicking on field Execute and execution of the command by the robot. Information Command delay is useful in larger systems. Recv KrnP Log window for display of data exchange with KRN/P of AMU New Teach Re-teach a component (AMU-Option 1N). Reteach only segment 1 of the I/O unit/D (HICAP) with New Teach. [. . . ] Uher SNI STK TANDEM TANDEM METRUM SNI Toshiba SNI SONY SONY Fujitsu 10. 4. 2 I/O Unit · · · · · · P0: problem box via I/O unit/A (no longer used) P1: problem box via I/O unit/A P2: problem box via I/O unit/B P3: problem box via I/O unit/B Mixed-Media P4: problem box via I/O unit/B for D2 (7 compartments) P5: problem box via I/O unit/C Page 10 - 12 Reference Guide 102 DOC E00 024-B Component Types · P6: problem box via I/O unit/A Mixed Media (7 compartments) · P7: problem box via I/O unit/E (1 compartment) · · · · · · · · · E0: I/O unit/A 120 with 4 handling boxes E1: I/O unit/A 240 with 8 handling boxes E2: I/O unit/B 60 with 2 handling boxes E3: I/O unit/B 120 with 4 handling boxes E5: I/O unit/C E6: I/O unit/D HICAP (AML/J) E7: I/O unit/E with one handling box (AML/J) E8: I/O unit AML/S Single Media E9: I/O unit AML/S Mixed Media 10. 4. 3 Host Computers · · · · · · · · H0: MVS-HACC Host H1: VM-HACC host computer H2: BS 2000 (66 byte string length) H3: BS 2000 (80 Byte string length) H4: Tandem Host (66 Byte string length) H5: Tandem Host (80 Byte string length) H6: HACC/DAS (DAS-Unix and DAS/2 until ver. 1. 2mb) H7: VolServ, HACC/OS400 10. 4. 4 Storage Units · · · · · · T0: Quadro tower high T1: Quadro tower medium T2: Quadro tower small T3: Hexa tower high T4: Hexa tower medium T5: Hexa tower small · L0: linear shelf large AML/2+E · L1: linear shelf medium AML/2+E · L2: linear shelf small AML/2+E AML/J Linear Shelves · L3 - shelf with space for one flat drive support 102 DOC E00 024-B Reference Guide Page 10 - 13 Component Types · · · · · · · · · · L4 - shelf with space for two flat drive supports L5 - standard shelf L6 - shelf with space for four flat drive supports L7 - shelf with space for five flat drive supports L8 - shelf with one I/O unit/C L9 - shelf with space for three flat drive supports LA- shelf with space for one high drive support LB - shelf with space for two high drive supports LC - shelf with space for two high drive supports LD- shelf next to one I/O unit/E AML/S Module Types · · · · · · LU - basic module without drives LV - basic module with max. 4 drives LX - add-on module without drives LY - add-on module with max. 4 drives 10. 4. 5 Robots · · · · R0: robot system (AML/2) R3: handling unit (AML/E) R4: handling unit (AML/J) R5: robot "Accessor" (AML/S) 10. 4. 6 AMU · A0: AMU without dual AMU · A1: AMU with dual AMU · A2: AMU as backup AMU 10. 4. 7 Control Units · · · · O0: RHO3, robot control for AML/2 and AML/E O1: BDE, control for I/O unit/A O2: PMAC, control for AML/J O3 AML/S Page 10 - 14 Reference Guide 102 DOC E00 024-B Important Configuration Files 10. 5 Important Configuration Files The following table lists all important configuration files involved in the operation of AMU. 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