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[. . . ] Manual 605
Rolls Battery has been manufacturing deep cycle lead-acid batteries since 1935. Experience gained has helped us achieve an unmatched reputation along with specific measures to obtain the maximum performance and life from our product. [. . . ] No matter the application, always be certain that the battery is properly secured, free of contaminants and that all connections are in good contact with the terminals. Contact your retailer or Rolls Battery Company Limited for additional information. Battery Orientation: Flooded lead acid batteries must be kept in an upright position at all times. Electrolyte in the battery will spill if tilted. Cable Sizing: The size of the cables used should be proportionate to the amount of amperage in your system. See Table 1 for maximum current carrying capacity based on cable gauge.
Wire Gauge Size
14 12 10 8 6 4 2 1 00 0000
Table 1 – Wire gauge sizing
Amperage
25 30 40 55 75 95 130 150 195 260
Top up or remove electrolyte as necessary for proper level. Never add electrolyte (only approved water) after activation. Replace vent caps and remove any spillage of electrolyte. If necessary, clean with bicarbonate of soda and water (100 grams of soda to one liter of water). Ensure that soda solution does not get into cells. *Do not place on charge until electrolyte temperature is below 35°C.
Battery Charging
Table 2 – Charge parameters
Initial Charge
A battery may not be fully charged when received. The first charge brings the battery to an operational state. Before this charging process, the cell electrolyte level should be checked. Please ensure the electrolyte (liquid) covers the plates. [. . . ] The fluid should be 1/4 - 1/2 inch below the vent tube on each cell as shown in Figure 1. Carefully add distilled water to adjust the level if needed.
% Charge
100 75 50 25 0
Specific Gravity* (SG)
1. 255 – 1. 275 1. 215 – 1. 235 1. 200 – 1. 180 1. 165 – 1. 155 1. 130 – 1. 110
Table 3 - Specific Gravity vs State of Charge
BATTERY ENGINEERING
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