User manual SAUNIER DUVAL THEMA CLASSIC F24E

[. . . ] 4000124050-2 10. 03 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r Themaclassic F24E Fanned Flue Combination Boiler G. C. No. 47-047-35 Themaclassic F18E SB Fanned Flue System Boiler G. C. No. 41-920-35 F24E shown Hepworth Heating Ltd. , Nottingham Road, Belper, Derbyshire. DE56 1JT Guarantee Registration Thank you for installing a new Saunier Duval appliance in your home. [. . . ] External controls should be fitted in accordance with the rules in force. EXTERNAL FROST THERMOSTAT X STRAIN RELIEF MAINS CABLE EXTERNAL CONTROLS CABLE Diagram 11. 4 F24E only TO MAIN PCB CONNECTOR J15 CONTROLS INTERFACE PCB 3 2 1 DO NOT CONNECT MAINS VOLTAGE HEATING CONTROLS CONNECTION PLUG VOLTAGE FREE HEATING CONTROLS CONNECTION (ON CONTROLS BOX COVER) REMOVE LINK WHEN ANY EXTERNAL CONTROLS ARE USED 11. 4 Electrical Connections - Testing Carry out preliminary electrical system checks as below: PROGRAMMER ON/OFF SWITCH 1. Test insulation resistance to earth of mains cables. Test the earth continuity and short circuit of cables. Test the polarity of the mains. EXTERNAL ROOM THERMOSTAT EXTERNAL JUNCTION BOX 3 AMP FUSE INTERNAL PROGRAMMER 9762 CONTROL PANEL USER INTERFACE RETAINING LATCHES EXTERNAL 230V AC ROOM THERMOSTAT EXTERNAL 230V AC FROST THERMOSTAT DOUBLE POLE ISOLATOR L N E 230V~ 50Hz PERMANENT MAINS SUPPLY CONTROLS INTERFACE PCB 3 2 1 The type of plug and orientation may be different to that illustrated but the wiring should always be as wiring diagrams PLUG 11974 EXTERNAL CONTROLS CABLE(MAINS VOLTAGE) EXTERNAL FROST THERMOSTAT X DO NOT CONNECT MAINS VOLTAGE HEATING CONTROLS CONNECTION PLUG VOLTAGE FREE HEATING CONTROLS CONNECTION (ON CONTROLS BOX COVER) REMOVE LINK WHEN ANY EXTERNAL CONTROLS ARE USED EXTERNAL ROOM THERMOSTAT ON/OFF SWITCH EXTERNAL PROGRAMMER EXTERNAL JUNCTION BOX 3 AMP FUSE EXTERNAL PROGRAMMER/CLOCK EXTERNAL 230V AC ROOM THERMOSTAT DOUBLE POLE ISOLATOR L N E CONTROLS INTERFACE PCB Diagram 11. 3 EXTERNAL 230V AC FROST THERMOSTAT 230V~ 50Hz PERMANENT MAINS SUPPLY Diagram 11. 5 4000124050-2 26 11993 F18E SB only TO MAIN PCB CONNECTOR J15 11992 12 Commissioning Important: The commissioning and first firing of the boiler must only be done by a competant person. Air in pipes Important: A central heating system can not operate correctly unless it is filled with water and air bled from the system. If these conditions are not met the system may be noisy. Bleed the air in the radiators and adjust the pressure if system requires. If the system requires filling to often this may be due to minor leaks or corrosion in the system. Gas installation If conversion from G20 to 30 or 31 is required, refer to section 13. It is recommended that any air is purged from the supply at the gas purge point on the gas valve, see diagram 12. 1. Filling the system The following steps 1 - 8, show how to fill the system. BURNER PRESSURE POINT GAS PURGE POINT 1. Make sure that: · The boiler is connected to the electrical supply. Turn the switch OFF ( 0 ) 11898 F24E shown 2. · Open the three water isolating valves. Diagram 12. 1 Note: Isolating valves are shown in the: OFF position HEATING RETURN F24E shown COLD WATER IN (F24E Only) HEATING FLOW DOMESTIC HOT WATER OUT (F24E Only) GAS SERVICE COCK 3. · Undo cap on automatic air vent on top of pump and leave undone. 9810 4. · Turn the switch ON ( I ) · F24E Only Open the tap on the filling device · Fill the system until the pressure indicated on the display is 1 bar. Close filling device. 9792 NOTE: On initial fill there may be a small discharge of water from the Reduced Pressure Zone valve 27 4000124050-2 9796 12 Commissioning 5. · Bleed each radiator to remove air, ensure all bleed screws are re-tightened. · If necessary repressurise the system, refer to procedure 4 Ins 061a Adjusting the Central heating output. The central heating output is factory preset to approx. If a different central heating output is required, proceed as follows: To gain access to potentiometer P3, unclip the control box, see diagram 11. 1. 10217 The potentiometer P3, is shown in diagram 12. 2, to adjust to the required heating output, insert a small flat edge screw driver into the arrowed slot in potentiometer P3, turn clockwise to adjust to the desired setting. Use a manometer to monitor the burner pressure. MANOMETER P. max. 15 kW maxi 15 kW maxi mini P3 POTENTIOMETER P3 mini P3 ON 1 P6 POTENTIOMETER P6 SW1 DIP SWITCH 0 P7 P6 Factory set in "OFF" position USER INTERFACE BOARD Diagram 12. 2 ON 1 + Dip Switches The position of the SW1Dip Switch(s), see diagram 12. 2, and the table below can be used to change the operation of the PUMP OPERATION WITH BURNER WITH HEATING DEMAND FACTORY SETTING 4000124050-2 pump and maximum heating temperature of your boiler. DIP SWITCH 1 ON OFF* * GB/IE PREFFERED SETTING 28 12066 Ins 062a 7. · Ensure the display indicates a system pressure of 1. 0 bar adjust if necessary. 8. · Open various hot water taps to bleed system 9810 6. · Leave cap open on automatic air vent. 12 Commissioning When all adjustments are completed. · Adjust heating temperature to maximum. · Check that any external controls, if fitted, are calling for heat (set room thermostat to maximum). [. . . ] · Remove plate to plate heat exchanger from boiler. · Fit replacement plate to plate heat exchanger. Note: Plate to plate heat exchanger mounting screws are offset to ensure correct fitting. F24E shown Diagram 18. 24 4000124050-2 50 9771 9775 DOMESTIC HOT WATER PLATE TO PLATE HEAT EXCHANGER Before starting refer to the front of Section 18 Important information. 18 Replacement of Parts Renewal of the expansion vessel requires the boiler to be removed from the wall. As an alternative, a separate expansion vessel of the same specification may be connected as close as possible to the boiler, leaving the original in position, refer to the installation instructions. [. . . ]