User manual SEARS 132 91940450

[. . . ] Never operate vehicle in excess of manufacturer's specifications. WEAR SEAT BELTS AT ALL TIMES Read and follow, precisely, all installation instructions provided when installing top. Failure to do so may result in a poor fitting top and could place occupants of the vehicle in a potentially dangerous situation. Installation Tips Before you begin installing this Supertop assembly, read all instructions thoroughly. Below are a few tips to make this installation easier. For a smooth fit: For ease in installation, the Supertop should be installed at temperatures above 72º F. [. . . ] Once the front hole is secure, cut the packing tape. Start the male end of the Top (Front) Bow into the female end. Push forward on the bow until the two sides snap together. Slide the foam pieces on the bow together. Once the Bow Mounts are secure, tighten all of the bolts on the Belt Rails. Leave packing tape on Bow Assemblies until front holes of Bow Mounts are secure Bow Secure front hole first - inside mount 5/16-18 x 1" Phillips Head Bolt 5/16 Washer 5/16 Tapping Plate under ledge Tapping Plate Detail Bow Mount Front 5/16" Phillips Head Bolt 5/16" Washer Bow Mount Side Belt Rail Vehicle Body Side Belt Rail Tapping Plate 54603 pg 8 Rev. A 0305 Step Seven Release the small metal rods from the plastic clips on both sides of the vehicle. Lift the Top (Front) Bow and start the male end of the Bottom (Rear) Bow into the female end. Push forward on the bow until the two sides snap together. Slide the Bottom (Rear) Bow up on the Top (Front) Bow to access the rear bolt position in the Bow Mount. Install and tighten the REAR bolt in the Bow Mount on both sides of the vehicle. Raise the Top (Front) Bow Assembly, holding the small rods in an upright position, and insert the Vertical Rods into the hole in the Vertical Retainer Mount. Use a Utility Knife or a Razor Blade to trim the excess fabric around the Paddle Handle. Repeat for both lower doors. #10-24 Truss Head Machine Screws and #10-24 Locknuts Paddle Handle Assembly Frame Integrated Handle Mounting Plate Rotary Latch Mechanism Rear of Door Inside of Door Step Eighteen NOTE: Bestop has replaced the Clip-On Handle included in this kit with a frame integrated handle. There are no Clip-On Handles in this kit due to this product change. Please disregard this step in the video installation. Step Nineteen Remove the plastic caps from the Lower Door Hinge Pins. Hold the door straight out from the vehicle with the hinge pins over the body hinges. Make sure that the pins are fully inserted into the body hinges. Close the door and check to make sure that the door latches securely to the hard door striker pin. Warning: The doors in this product are designed only for protection against the elements. Do not rely on the doors to contain occupants within the vehicle or to protect against injury during an accident. Door handles are only designed to aid in door closure. Door and handle will not support a person's weight. 54603 pg 14 Rev. A 0305 Step Twenty Locate the Lower Hinge Pin Adjustment Plate on the Lower Door frame. [. . . ] Be careful when cleaning snow or frost from the vinyl windows since they are easily scratched and may crack at low temperatures. DO NOT roll the sides or rear window in cold weather. The windows become stiff and will crack. Zippers: Keeping the zipper cleaned and lubricated with a silicone lubricant will help prevent damage and keep the zippers in a smooth working condition. [. . . ]