User manual SHRINK POLYMER SYSTEMS HEATSHRINK TERMINATION FOR SINGLE CORE POLYMERIC CABLES 7.2KV TO 36KV

[. . . ] Neither the Seller nor Manufacturer shall be liable for any injury, loss or damage, direct or consequential, arising out of the use or inability to use the product. Before using, User shall determine the suitability of the product for his or her intended use and User assumes all risk and liability whatsoever in connection therewith. 1. Installation Remove the Outer Cable Sheath to the dimensions L + X given in Table 1. [. . . ] Note:- A full range of Solderless Earth Bonding kits are available for all Voltages and Conductor sizes. Fig 2 CONSTANT FORCE 40mm 30mm MOISTURE BLOCK Fig 3 PRIMARY INSULATION CONDUCTIVE LAYER 20mm 40mm RED MASTIC CONSTANT FORCE SPRING 3. Conductive Layer Treatment Extruded Conductive Layer Fig 4 Remove the Conductive layer using a suitable Tool to the dimensions shown in Fig 3 and 4. Avoid scoring and damage to the Primary Insulation. Note:- The Screen should be removed leaving a cleanly cut end. Do not roughen the Insulation with Emery Cloth. PRIMARY INSULATION 10mm 10mm STRESS RELIEF TAPE Fig 5 Soluble Conductive Layer Cover the Conductive screen with Non adhesive Tape for 40mm on Wire Screened Cables and 20mm on Copper Tape Screened Cables (see Fig 4). Remove the layer after this point with a suitable solvent until totally clean. Remember to remove the Tape when finished. STRESS RELIEF TAPE 10mm 10mm 4. Apply Stress Relief Tape Fig 6 Remove the release paper, stretch the TS31785Y Yellow Stress Tape to double its length and apply around the end of each Core Screen to cover Copper Tape(if present) and Insulation by 10mm (see fig 5, 6). STRESS CONTROL TUBES 5. Stress Control Tubes Position the Stress Control Tubes so that they cover the Earth connection point and the Conductive Screen end. However do not extend past this point onto the Outer Cable Sheath. Fig 7 Shrink the Tubes one at a time starting from the bottom. Ensure the tubes are wrinkle free and have an even wall thickness. 6. Installing Cable Lugs The Cable should be cut to dimension L+X as given in Table 1. Remove the Insulation at X and install the Lug using the appropriate method. L+X X Fig 8 RED SEALANT TAPE Preheat each Lug and wrap two layers of Red Sealant Tape over the Lug barrel and extend onto the Insulation by approx 10mm. Ensure the Tape is applied as shown. Fig 9 7. Installing Anti-Track Tube Position the Anti-Track Tubes so that they overlap the Earth connection point and outer Cable Sheath by 60mm as shown in Fig 10. Shrink the Tubes starting from the bottom towards the top. [. . . ] Re-position if necessary. 80mm 200mm Fig 12 Reverse Connection If a Termination is to be mounted for connection above the equipment i. e in the reverse position, Sheds should be installed through 180º. Fig 13 Min Bending Radius r=15xD 10. Cable Bending Radius If required The Cable can be heated to approximately 70ºC to enable a bend to be introduced. See Fig 14 showing the bending radius. D Fig 14 IMPORTANT NOTICE TO PURCHASER:- Sellers and Manufacturere's only obligation shall be to replace such quantity of the product proved to be defective. [. . . ]