User manual SMEG SGR30S

[. . . ] This chapter includes information on the required maintenance, parts subject to wear and replacement parts. Technical Data Shows the interrelationship between various item numbers, the circuit and diagram plans and machine specifications. Intended Use The machine is intended for commercial and industrial applications and should be used only for the intended purpose. The machine is a sealing machine for sealing sterilization packages consisting of paper, paper laminate foil or Tyvek foil. It is not suitable for sealing pure polyethylene foils, soft PVC foils, hard PVC foils, polyamide foils or polypropylene foils. [. . . ] 175°C 1 format date & time DD-MM-YYYY DD-MM-YY hh:mm 17-02-2008 08:57 DATA INPUT Date and time Input of 6 different date Formats 1 dd-mm-yyyy 2 mm-dd-yyyy 3 yyyy-mm 4 mm-yyyy 5 yyyy 6 yyyy-mm-dd DATA INPUT Expiration date Enter 3 different expiration dates, ex works: 1= Date + 1 Month 2= Date + 3 Month 3= Date + 6 Month DATA INPUT Charge number 10-digit, alphanumerical DATA INPUT Personnel number 20-digit, alphanumerical DATA INPUT Piece counter 7-digit, numerical DATA INPUT Text 20-digit, alphanumerical DATA INPUT CE Information 20-digit, alphanumerical è 1, 2, 3, 4, 5, 6 ê Input date, time ê Input Expiration date DD-MM-YYYY 17-03-2008 1 1, 2, 3 Input Charge number 1234567890 Input Personnel number 0987654321 piece counter 1234567 text input ABC CE -info EN 980 Input Piece Counter Input Text è Input CE information 9. 696. 038 GB 9 ENGLISH SGR30S Basic Functions 4 Data Activation / Deactivation FUNCTION The print sequence is predefined, this means the individual information like Sterlization date Expiry date Charge number Personnel number Piece counter or Absolute piece counter or Serial number Text CE Symbol get always print in the same sequence Print: Sterilization date, Expiry date, Personnel number FUNCTION PRINT Sterilization date Print KEYS Do not print DISPLAY 17-02-2008 PRINT Expiration date Selection of 3 different expiration dates PRINT Charge number 1, 2, 3 Print Print Do not print ê 17-03-2008 Do not print 1234567890 PRINT Personnel number Print Do not print 098765432 1 PRINT Piece counter or Absolute piece counter or Serial numb er Print piece counter 0000011 ê Do not print absolute p. counter 0002350 SN 440001 text input ABC PRINT Text Print Do not print PRINT CE character Print Do not print CE -info CE character GB 10 9. 696. 038 ENGLISH SGR30S Basic Functions 4 DISPLAY Special functions FUNCTION PRINT Printer OFF/ON DISPLAYS Absolute part counter KEYS è DISPLAYS Operating time counter 17-02-2008 4:30 180°C printer off absolute p. counter 0002350 operating time 000053 h 25 min è 9. 696. 038 GB 11 ENGLISH SGR30S Basic Functions 4 Operation Sealing Operation l Adjust peeling edge width After loosening the arrest the peeling edge can be adjusted infinitely between 5 mm and 30 mm by moving the plate. l Insert sterilization package The drive is switched on automatically. l Removed sealed sterilization package and allow to cool briefly. F Check strength by tearing open seal. If unsealed points are present increase the sealing temperature. If the paper discolors or the foil peels off the temperature is too high. Determine suitable sealing temperature with sealing tests. Test of sealing seam – „Seal Check“ Checking of the sealing parameters: temperature, pressing –on pressure and sealing time by means of “SEAL CHECK” This test should be performed before the daily working process and should be documented by filing the print out. Additional, visual inspection of the sealing seam with Seal Check Prior to the test, the device must be ready for operation and the temperature must have been reached. Device is ready for operation Specified nominal temperature Has been reached Activate SEAL CHECK Seal check Yes Peel test Start Peel Test Introduce sterilisation packaging, width: 200 mm Date Temperature Time Saling time Serial number Pressing on pressure Name GB 12 9. 696. 038 ENGLISH SGR30S Troubleshooting and Maintenance 5 Remedy Troubleshooting Chart Malfunction Possible cause Power connection Power cable not plugged in Power cable defective Check power connection, if Necessary connect to different socket. If fuse blows again always have machine checked. Replace control board Replace display board Increase nominal temperature Reset temperature limiter by pressing in pin !Page 16: Parts required for maintenance and wear Page 17: Replacement parts l Enter machine number. l Enter machine model l Enter name, address, fax number and order number. l Mark items required l Enter quantity required. l Fax order. No. : 123456 Type: SGR30S 9. 696. 038 GB 15 To: From: Fax Order Nr ______________ Date: ________________ Machine Model ______________ Machine number _______________ þ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ Signature __________ Ink ribbon Designation Part No 6. 813. 104 qty PTFE strip for sealing die 6. 105. 285 PTFE strib for guide rail 500 mm 6. 105. 139 Pressure roller plastic 2. 230. 008 Toothhead belt drive 375 mm 6. 271. 011 Toothhead belt, material transport 480 mm 6. 271. 008 Heating cartridge 6. 536. 032 Upper sealing die complete 1. 616. 028 Lower sealing die complete 1. 616. 029 GB 16 9. 696. 038 To: From: Fax Order No ______________ Date: ______________ Machine model ______________ machine number _______________ þ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ Print head Designation Part No 1. 653. 002 qty Control board 230V 1. 410. 060 Control board 115V 1. 410. 061 Control board 100V 1. 410. 062 Display board 1. 410. 017 DMS Modul 1. 410. 018 Light barrier 1. 561. 003 Gear motor 1. 212. 011 Motor ink ribbon 1. 212. 012 Temperature limit switch 6. 564. 018 Thermocouple 6. 564. 023 Service Dongle 1. 561. 002 Signature ____________________ 9. 696. 038 GB 17 ENGLISH SGR30S Troubleshooting and Maintenance 5 Part numbers Heating die 6. 564. 023 Teflon ribbon 6. 105. 285 6. 564. 01 8 2. 301. 027 upper guide rail 6. 181. 011 6. 105. 139 2. 301. 070 lower guide rail 2. 301. 070 6. 105. 139 GB 18 9. 696. 038 ENGLISH SGR30S Troubleshooting and Maintenance 5 Maintenance Information Replacing ink ribbon l Switch off machine l Open front flap l Press lever for ink ribbon holder Œ down with left hand. [. . . ] This calibration may ONLY be carried out when the device is completely cold Before calibration the device must have been switched on for at least 5 minutes Contact pressure Range N 100 1. Prior to adjustment unsrew srew S totally 2. Adjust zero point to 5 N using poti P1 Contact pressure Range N Contact pressure Range N 05 3. Set pressing –on pressure to 100 N using srew S Press “ OK “ for confirmation 100 SYSTEM CALIBRATION Temperature Printer After reaching T=120 °C / 248 °F: Enter measured temperature 1 after waiting 120 sec. [. . . ]