User manual TGB CITY 2 CATALOGUE

[. . . ] HOW TO READ PARTS LIST : 1. 1 AT FIRST TO JUDGE IN WHICH GROUP YOUR PART BELONG TO, FIND OUT GROUP NUMBER IN THE CONTENTS, NO. 1-NO. 11 ARE ENGINE PARTS, NO. 12-NO. 15 ARE ELECTRIC PARTS, NO. 16-NO. 36 ARE FRAME PARTS. 1. 2 ACCORDING TO GROUP NUMBER FIND OUT THE DRAWING ON THAT UPPER SIDE PAGE. 1. 3 FROM THE ITEM OF THE PART ON THE DRAWING, FIND THE PART NO. , DESCRIPTION, REQUIRED QUANTITY. COLOR CODE AND EMBLEM CODE: 2. 1 COLOR CODE ATTACH TO PART NO. [. . . ] SCCKET M6X1. 0X25L PIN, DOWEL 6. 5x9x10 BUSH CAP SET, STARTER IDLE GEAR GASKET, INTAKE PIPE PIPE ASSY. , INTAKE HOSE OIL VALVE ASSY. , NON-RETURN CLIP SCREW, HEX. SCCKET M6X1. 0X25L BOLT, FLANGE M6X12 WASHER BOLT, FLANGE 8X12 SCREW, SOCKET HEAD M6x30 COVER, GEAR BOX GASKET, GEAR BOX COVER VALVE ASSY. , REED PIN, BRAKE SHOE WASHER, SPRING BOLT, HEX. HEAD M6X10 Q'TY AMEND NOTE 1 2 1 2 3 2 1 2 2 2 1 1 1 1 1 1 2 5 1 1 1 1 1 1 1 1 1 1 24 25 26 27 28 29 30 GA557PS01 GA504PN01 W99601 S70606 S70605 S70601 421002 BRKT, REAR BRAKE PIN, KNOCK 8. 5x11x18 WASHER 6X12X2 SCREW, SOCKET HEAD M6x75 SCREW, SOCKET HEAD M6x85 SCREW, SOCKET HEAD M6X45 RUBBER TUBE 1 2 1 1 1 3 1 3 CRANK SHAFT BH1 ITEM NO PART NO 01 02 03 04 05 06 06-1 07 08 09 GA505OS03 GA505PN01 GA505FE05 GA505OS02 GA505BR01 A GA5050006 GA505BS01 GA505OS01 GA505BR03 GA505BR04 DESCRIPTION SEAL, OIL 24X43X6 PIN, PISTON GEAR, STARTER OIL SEAL, LH. 25X37X6 BEARING, PISTON PIN 10X14X12. 5 CRANK SHAFT ASSY. 25X52X13 Q'TY AMEND NOTE 1 1 1 1 1 1 1 1 1 1 4 CARBURETOR (VM 13) BH1 ITEM NO PART NO 01 01-1 01-10 01-11 01-12 01-13 01-14 01-15 01-16 01-2 01-3 01-4 01-5 01-6 01-7 01-8 01-9 02 03 424026A GA5089905 GA508CU13 424014 GA508CU01 425016 424018 424031 424043 GA508AL01 GA508FE05 GA5089907 GA5089908 GA508PL10 424080 424012 424013 424000 424048 DESCRIPTION CARBURETOR ASSY. ELEMENT ASSY. , THERMO IDLE JET MAIN NOZZLE MAIN JET M. J. 60 OIL CHECK VALVE B (LINEAR TYPE) CARBURETTOR DRAIN TUBE GASKET SET CHAMBER SET, FLOAT NEEDLE, JET VALVE, NEEDLE SCREW SET, AIR SCREW SET, IDLE SPEED FLOAT SPRING SNAP RING C TYPE VALVE, THROTTLE FENDER, CARBURETOR CLAMP Q'TY AMEND NOTE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 OIL PUMP BH1 ITEM NO PART NO 01 02 03 04 05 06 425051 GA508PL01 GA508PK01 S79501 GA605PP02 R36501 DESCRIPTION PUMP ASSY. , OIL GEAR, OIL PUMP DRIVEN GASKET, OIL PUMP SCREW, SOCKET HEAD M5x16 HOSE OIL CLIP Q'TY AMEND NOTE 1 1 1 2 1 2 6 CONTINUOUS VARIABLE TRANSMISSION BH1 ITEM NO PART NO 01 02 03 04 05 06 07 08 09 10 10-1 10-2 10-3 10-4 11 12 12-1 12-2 12-2-1 12-2-2 12-2-3 12-2-4 12-2-5 12-2-6 13 GA906AL01A GA906FE01 A GA506WS02 GA506SP01 S79605 GA906FE04 GA5069904 GA501NT01 GE506RB01 490048 490045 PG289931 490044 490041 A02806FE01 490291 PG289933 490051 PT506SP02 490498 A02806NT01 490385 A02806SR01 490384 428000 DESCRIPTION FACE, FIXED DRIVE HOLDER, KICK DRN GEAR SPRING WASHER SPRING 30. 5X24. 9 SCREW, SOCKET HEAD STARTER, KICK RH. NUT, FLANGE M10 V-BELT, DRIVE PULLEY COMP. , DRIVE ROLLER COMP. , MOVABLE DRIVE FACE GUIDE, MOVABLE DRIVE FACE PLATE PLATE, FIXED DRIVE FACE COMP. , DRIVE MOVABLE SPACER PULLEY COMP. , DRIVEN HOUSING COMP. , CLUTCH PULLEY ASSY. , DRIVEN SPRING, MOVABLE DRIVEN FACE CLUTCH ASSY. , SHOE NUT, HEX. M28 BEARING CIR-CLIP NEEDLE BEARING SPACER 6. 0 Q'TY AMEND NOTE 1 1 1 1 3 1 1 1 1 1 6 3 1 1 1 1 1 1 1 1 1 1 1 1 1 701 MUFFLER (FOR EURO 2) BH1 ITEM NO PART NO 01 01-1 01-1-1 01-1-2 01-1-3 01-1-4 01-1-5 01-1-6 01-1-7 01-2 01-3 01-4 02 03 04 05 06 07 08 09 10 11 12 13 426165YA 426167Y 426040 426041 426043 426044 W99703 426042 S45605 426166Y S96803 426104 S96601 GA504WS04 GA509NT01 GA509PK01 S21002 GA509SC06 426080 R40902 426141 426085 S70607 W99602 DESCRIPTION BODY COMP. , MUFFLER (FOR 45 KM/HR) BODY, MUFFLER COVER, MUFFLER (INSIDE) COVER, MUFFLER (OUTSIDE) SPACER CUSHION, MUFFLER COVER WASHER 7X16X2 SCREW SET, MUFFLER COVER SCREW, OVAL HEAD M6X12 PIPE, MUFFLER SCREW, SPECIAL GASKET, MUFFLER SCREW, SPECIAL WASHER, SPRING NUT, HEX. HEAD M6 GASKET, EXHAUST PIPE BOLT, FLANGE STUD M6X25 HOSE, RUBBER CLIP SECOND-AIR CONTROL ASSY. HOSE, RUBBER SCREW, SOCKET HEAD M6X20 WASHER 6. 5X12X1. 0 Q'TY AMEND NOTE 1 1 1 1 2 2 3 2 3 1 2 2 1 1 1 1 2 1 1 4 1 1 2 2 8 COOLING FAN BH1 ITEM NO PART NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 427044 S79602 S70609 GA608PL11 427002 S71602 S71604 GA509SC02 GA509WS05 GE508PL14 420009 GA509SC20 427006 427001A DESCRIPTION FAN, COOLING SCREW, SOCKET HEAD M6x16 SCREW, SOCKET HEAD M6x16 COWLING, FAN COWLING, CYLINDER SCREW, SOCKET HEAD M6x40 SCREW, SOCKET HEAD M6x20 SCREW, TAPPING M6x20 WASHER 6X13X6 CASE, FAN SPACER SCREW, TAPPING WASHER HOT BLAST DUCT Q'TY AMEND NOTE 1 4 4 1 1 1 1 4 4 1 1 1 1 1 9 AIR CLEANER BH1 ITEM NO PART NO 01 01-1 01-2 01-3 01-4 01-5 01-6 01-7 02 03 04 05 420001 S51502 420031 420003 R66803 420041 S50402 420072 S70603 422037 GA904PL09A 420078 DESCRIPTION CLEANER ASSY. , AIR SCREW, TAPPING FILTER TUBE, OUTLET CLIP DIVISION PLATE SCREW, TAPPING M4X10 PLUG, LEAK SCREW, SOCKET HEAD M6x30 CLIP32 DUCT, COOLING PIPE COMP. , INTAKE (INCLUDING A/C BUSH) Q'TY AMEND NOTE 1 4 1 1 1 1 2 1 2 2 1 1 10 REDUCING GEAR BH1 ITEM NO PART NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 427529 GA507BR04 GA507OS01 427535 GA507OS02 GA507BR06 GA507SR02 427539 GA507BR03 GA507BR02 GA507WS01 GA507WS02 GA507FE04 GA507SC01 GE510FE02 B DESCRIPTION SHAFT, DRIVE 15T BEARING, DRIVE SHAFT, LH. 17x47x14 OIL SEAL, DRIVE SHAFT 17x27x5 GEAR, FINAL DRIVEN 35T OIL SEAL, REAL AXLE 27x40x6 BEARING, GEAR AXLE, RH. 20x47x14 CIRCLIP, FINAL DRIVEN GEAR 22 SHAFT COMP. , IDLE 51T/10T BEARING, DRIVE SHAFT, RH. RETAINER, REAR AXLE BEARING SCREW, BEARING RETAINER M6x16 SHAFT, REAR AXLE Q'TY AMEND NOTE 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 11 KICK STARTER BH1 ITEM NO PART NO 01 02 03 04 05 06 07 08 09 GA9059911 GA905SC01 GA505BS05 GA5059910 GA505SP01 GA5580012 GI534FE01 GI534FE02 GA558SC05 DESCRIPTION LEVER ASSY. , KICK STARTER BOLT, HEX. HEAD M8X22 BUSH, KICK STARTER SHAFT SHAFT COMP. , STARTER SPRING, KICK STARTER SHAFT SHOE SET, REAR BRAKE CAM, REAR BRAKE LEVER, REAR BRAKE BOLT, HEX. HEAD M6x28 Q'TY AMEND NOTE 1 1 1 1 1 1 1 1 1 12 STARTING MOTOR BH1 ITEM NO PART NO 01 02 03 04 GA9029901 GA9029902 S70602 S70603 DESCRIPTION MOTOR ASSY. , STARTING PINION GEAR ASSY. SCCKET M6X1. 0X25L SCREW, SOCKET HEAD M6x30 Q'TY AMEND NOTE 1 1 1 1 13 FLYWHEEL MAGNETO AND IGNITION COIL BH1 ITEM NO PART NO 01 01-1 01-2 02 03 04 05 06 06-1 06-2 07 08 09 440931 GE5139904 440938 S79603 GA501NT01 GA501KY01 GE5139902 GE5139903 GE5139906 GE513RB01 440564 S70607 S79503 DESCRIPTION FLYWHEEL MAGNETO ASSY. SCREW, SOCKET HEADM6X25 NUT, FLANGE M10 KEY C. D. I (UNLIMITED SPEED) COIL ASSY. , IGNITION COIL SET, IGNITION CAP SET, SPARK PLUG EARTH TERMINAL SCREW, SOCKET HEAD M6X20 SCREW, SOCKET HEAD Q'TY AMEND NOTE 1 1 1 2 1 1 1 1 1 1 1 2 2 14 BATTERY, HORN, RELAY, RECTIFIER BH1 ITEM NO PART NO 01 02 03 03-1 04 05 06 07 08 09 10 GA5140001 GF5149906 440800A 440745 GA5100004 GA5140003 GE514RB01 400587 GA510SC03 GE514RB02 GA510SC02 DESCRIPTION RECTIFIER ASSY. RELAY, TURN SIGNAL BUSH, RUBBER RELAY BATTERY, 4AH CUSHION, BATTERY RESISTOR SET SCREW, HEX. HEAD M6X12 Q'TY AMEND NOTE 1 1 1 1 1 1 1 1 2 1 1 15 WIRING HARNESS AND LOCK SET BH1 ITEM NO PART NO 01 01-1 01-2 02 03 04 04-1 04-1-1 04-2 04-3 05 440757 GF5159906 GF5159907 GA510SR01 GA510SR02 440749 440774 BH115PL01 440744-S BH1159904S S71603 DESCRIPTION WIRING HARNESS CASE SET, FUSE FUSE 7A CLAMP L150 CLAMP L200 LOCK ASSY. LOCK SET, STEERING CAP, INDICATOR LOCK SET, SEAT LOCK SET, FUEL TANK BOLT, BREAKABLE, HEX. [. . . ] CABLE, REAR BRAKE BRKT, SET REAR BRAKE (REAR) SEAL SPRING 7X110X1. 0 PIN, STOP12X22 NUT, ADJUSTING M6X16 CABLE, THROTTLE(VM 13) SCREW, PAN HEAD M5X10 SCREW, FLAT HEAD M8X35 MIRROR, REAR VIEW ASSY. BRKT, SET REAR BRAKE CABKE(MIDDLE) CLAMP Q'TY AMEND NOTE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 31 HANDLE BAR COVER BH1 ITEM NO PART NO 01 02 03 04 05 06 BH131PL01 BH131PL02 S46504 GA552WS05 GA552SC11 S57501 DESCRIPTION COVER, HANDLE BAR, UPPER COVER, HANDLE BAR, UNDER SCRWE, PAN HEAD M5X16 WASHER SCREW, TAPPING M4X16 SCREW, OVAL HEAD, FLANGE M5X14 Q'TY AMEND NOTE 1 1 1 1 4 2 32 HANDLE BAR SWITCH BH1 ITEM NO PART NO 01 02 03 03-1 03-2 03-3 04 413203 401375 413201 413210 S47503 N20501 413911 DESCRIPTION SWITCH ASSY. , HANDLE, LH. SCREW, CROSS RECESSED, PAN HEAD M5 NUT, SELFLOCK M5 WASHER Q'TY AMEND NOTE 1 1 1 1 1 1 1 33 REAR FENDER BH1 ITEM NO PART NO 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 401834 GF5189903 GA554NT04 GA510SC03 GA555WS02 GA552NT05 W10501 GA552WS05 GF5189902 413305 GA556WS06 GA556SC03 GA556SC04 458004 GA556WS02 S70609 S50506 DESCRIPTION FENDER, REAR, UPPER REFLECTOR ASSY. , SIDE NUT, FLANGE M6xP1. 0 SCREW, HEX. HEAD M6X16 WASHER NUT, FLANGE M5 SPRING WASHER WASHER REFLECTOR ASSY. , REAR ABSORBER ASSY. , SHOCK, REAR WASHER, SPRING 10. 2X3. 7X2. 5t BOLT, HEX. [. . . ]