User manual TOSHIBA RAS-10YKH-ES SERVICE MANUAL

[. . . ] DAS-SM-00-003 SUPPLEMENT SERVICE MANUAL AIR-CONDITIONER SPLIT WALL TYPE RAS-07YKH-E/RAS-07YAH-E RAS-10YKH-E / RAS-10YAH-E RAS-13YKH-E / RAS-13YAH-E RAS-07YKH-ES/RAS-07YAH-ES RAS-10YKH-ES / RAS-10YAH-ES RAS-13YKH-ES / RAS-13YAH-ES CONTENTS 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONSTRUCTION VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] Required Tools for Installation Work 1) Philips screw driver 2) Hole core drill (65mm) 3) Gaugramanifold 4) Spanner 5) Pipe cutter 6) Knife 7) Reamer 8) Gas leak detector 9) Tape measure 10) Thermometer 11) Mega-tester 12) Electro circuit tester 13) Vacuum pump 14) Hexagonal wrench (5mm) 15) Torque wrench Outer dia. 6, 35mm 9, 52mm 12, 7mm A (mm) R22 Imperial 1, 0 ~ 1, 5 1, 0 ~ 1, 5 1, 5 ~ 2, 0 Rigid 0, 5 ~ 1, 0 0, 5 ~ 1, 0 0, 5 ~ 1, 1 A (mm) R410A Imperial 1, 5 ~ 2, 0 1, 5 ~ 2, 0 Rigid 1, 0 ~ 1, 5 1, 0 ~ 1, 5 A Die Pipe Fig. 8-5-3 <Tightening connection> Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure. CAUTION · Do not apply excess torque. Otherwise, the nut may crack depending on the installation conditions. Tightening touque N·m (kgf·m) 16 ~ 18 (1, 6 ~ 1, 8) 30 ~ 42 (3, 0 ~ 4, 2) 50 ~ 62 (5, 0 ~ 6, 2) Flare nut Outer dia. 6, 35mm 9, 52mm 12, 7mm Half union or packed valve Externally threaded side Use a wrench to secure. Internally threaded side Use a torque wrench to tighten. Fig. Vacuum Pumping Pressure gage INFORMATION In order to prevent any other refrigerant from being charged accidentally, each port of the manifold has been changed in shape. Differences in Port Size between Conventional R22 and R410A Manifold valve High pressure side handle Low pressure side handle Charge hose (A) Outdoor unit Indoor unit Gas (Ø9, 52) C A Service port Charge hose (B) Lo Hi Manifold for R22 Port size 7/16 UNF 20 threads per inch Manifold for R410A 1/2 UNF 20 threads per inch D B Liquid (Ø6, 35) Packed valve VP Fig. 8-5-5 AIR PURGE Evacuate the air in the connecting pipes and in the indoor unit using vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of vacuum pump. <Use of vacuum pump> (1) Connect the charge hose (A) from the manifold valve to the charge inlet of the gas side packed valve. (2) Connect the charge hose (B) to the port of vacuum pump. (3) Open fully the low pressure side handle of the manifold valve. (5) Close the low pressure side handle of manifold valve after vacuumizing and stop the vacuum pump. Continue vacuumizing more than 15 minutes and check the pressure gage indicates ­0, 1MPa (­76 cmHg). (6) Open the stems of packed valves A and B all the way. (7) Securely tighten the stem cap to each of the packed valve stems. CAUTION · KEEP IMPORTANT 4 POINTS FOR INSTALLATION (PIPING WORK) (1) Take away dust and moisture (Inside of the connecting pipes. ) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using VACUUM PUMP . (4) Check gas leak (connected points) <Packed Valve Handling Precautions> · Open the valve stem all the way out; so not try to open it beyond the stopper. · Securely tighten the valve stem cap with the wrench or like. · Valve stem cap tightening torque is as follows; Gas pipes side (Ø12, 7) : 49 ~ 62 N·m (5, 0 ~ 6, 2 kgf·m) Gas pipes side (Ø9, 52) : 30 ~ 42 N·m (3, 0 ~ 4, 2 kgf·m) Liquid pipe side (Ø6, 35) : 16 ~ 18 N·m (1, 6 ~ 1, 8 kgf·m) Service port cap : 9 ~ 10 N·m (0, 9 ~ 1, 0 kgf·m) <A5 mm hexagon wrench is required. > Flare nut Valve body Stopper Wrench m Service port Valve stem Service port cap Valve stem cap Note : Service port at Gas pipes valve only. Wiring Connection (1) Remove the electric parts cover from the outdoor unit. [. . . ] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 43T19001 43T20001 43005037 43T43001 43062194 43T00320 43T47014 43T46017 43T47021 43T46016 43T47020 43T46003 43T21001 43T47001 Description Guard, Fan Fan, Propeller Cabinet, Front Condenser (10YAH-E) Cover, E-Parts Cabinet, Back Tube, Capillary Valve, Packed 9, 52 Bonnet Valve, Packed 6, 35 Bonnet 4-Way-Valve, VH7100D Motor, Fan, UE6-21SJ5P Nut, Flange Location No. 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. 43T49030 43T19005 43T49001 43T79001 43T19002 43T63001 43054403 43T41400 43055483 43T55001 43060049 43T97001 43T45003 Description Solenoid coil Handle Rubber, Cushion Nipple, Drain Stopper, Guard Holder, OL-Relay Relay, Over Load Compressor, PH120T1-4C Capacitor, 25µF 400V Capacitor, 1, 5µF 500V Base, Terminal , 5P Nut, Flat-washer Dryer ­ 67 ­ RAS-10YAH-ES 23 22 24 4 18 17 6 5 13, 16, 25, 26 20 14 9, 11 10, 12 21 19 7 : CAPILLARY TUBE 8 : CAPILLARY TUBE 3 15 2 1 Location No. [. . . ]