User manual U-LINE CLR2160BK FULLOVERLAY INSTALL

[. . . ] Drill hole for upper door hinge (top of panel) (see Figure 2, Top View). 0. 177" diameter (#16 drill) x 11/16" deep 4. Drill hole for lower door hinge (see Figure 2, Bottom View). Width 5/16" diameter x 1/4" deep ULIN_0400_A Figure 1 CAUTION It is important to ensure that all drilled holes are drilled to the correct depth in order to avoid splits in the wood when hardware is installed. IMPORTANT Rear View of wood panel for right-hand hinge shown. Use mirror image for left-hand hinges. www. U-LineService. com 2 03/2006 Installation Instructions Removing Existing Door 1. [. . . ] The nylon spacers fit between the overlay panel and the door panel as shown in Figure 7. The spacers allow the original door panel to slide back into the 1/4"-thick door reveal (channel). 03/2006 3 www. U-LineService. com Typical Wood Panel Door Panel 4. Attach Top Pivot Plate to door handle, on side where hinges will be. Use the two #8-32 x 1/2" Flat Head Phillips screws (Black) supplied with kit (see Figure 10). #8-32 x 1/2" Flat Head Screws Black, Two Places #10 x 5/8" Round Head Screw Seven Required 3/4" Wood Overlay Top Pivot Plate Screw to attach Handle Removed in step 4 Figure 7 Plastic Spacer Seven Required 4. Remove the existing bottom pivot plate and replace with the Full Overlay pivot plate (see Figure 8). Figure 10 5. Starting at the corners and working toward the center, push the door gasket back into place. Existing Door Existing Bottom Pivot Plate (Remove and Discard) Wood Panel Bottom Pivot Plate (5/8" Longer Than Existing Bottom Pivot Plate, Flush Side Facing Out) #8-32 x 3/8" SEMS Hex Screw Two Places Installing the Door 1. Remove the existing hinges from the unit, saving the door closure assembly. Install the new Replacement Top Hinge onto the unit (see Figure 11). Wood Panel Top Hinge Plate (5/8" Longer than Existing Top Hinge Plate) Pivot Post Figure 8 IMPORTANT Door panel and overlay panel must be aligned properly or the door will not operate correctly. Install the assembled panel by sliding the original door panel back into the doorframe. Replace the Overlay Handle and secure with the two screws removed in Step 4 under Removing Existing Door. Attach Overlay cap to door, opposite side of where hinges will be (see Figure 9). Overlay Cap #8-32 x 1/2" Flat Head Screw Three Places Top Pivot Plate Figure 11 Door Panel ULIN_0405 3. Install the pivot post into the new Replacement Bottom Hinge (using the Phillips screwdriver) and install the hinge onto the unit. Replacement Handle 3/4" Wood Panel 4. Replace the door closure assembly onto the bottom pivot post (see Figure 12). Be sure that bosses on closers align with holes in hinge and hinge plate. Figure 9 www. U-LineService. com 4 03/2006 2. If the door edge is 1/8" below and parallel to the top of the cabinet, the door is aligned. If it is not, note whether the side opposite the hinge needs to be moved UP or DOWN, and use the following procedure. Note: If door is adjusted correctly, but panel is not square with the adjacent cabinets, slight adjustments can be made by drilling the holes in the vinyl coated steel panel slightly oversized. See Figure 6 on Page 3. Door Closure Top Boss Existing Door Adjusting Door Alignment 1. Remove top hinge screw pin (Phillips screwdriver, see Figure 14). Remove door by tilting forward and lifting off bottom hinge pin. [. . . ] Mount the door to recheck alignment and repeat Steps 2 and 3 if further adjustment is necessary. IMPORTANT Properly aligned, the door should be 1/8" below the top of the unit's cabinet, NOT flush with the top (see Figure 13). 1/8" 5. When top edge of door is parallel to top edge of cabinet, remove the door and ensure the two screws are secure. Compare the top edge of the door to the top edge of the cabinet. Remove the door closers from the bottom hinge, clean thoroughly and lubricate the mating surfaces with petroleum jelly. 03/2006 5 www. U-LineService. com 7. [. . . ]