User manual U-LINE CLRCO2175 INS

[. . . ] Drill hole for upper door hinge (top of panel) (see Figure 2, Top View). 0. 177" diameter (#16 drill) x 11/16" deep 4. Drill hole for lower door hinge (see Figure 2, Bottom View). Width 5/16" diameter x 1/4" deep ULIN_0400_A Figure 1 CAUTION It is important to ensure that all drilled holes are drilled to the correct depth in order to avoid splits in the wood when hardware is installed. IMPORTANT Rear View of wood panel for right-hand hinge shown. Use mirror image for left-hand hinges. www. U-LineService. com 2 03/2006 Installation Instructions Removing Existing Door 1. [. . . ] Attach the door panel to the overlay panel using #10 x 5/8" wood screws and nylon spacers. The nylon spacers fit between the overlay panel and the door panel as shown in Figure 7. The spacers allow the original door panel to slide back into the 1/4"-thick door reveal (channel). 03/2006 3 www. U-LineService. com Typical Wood Panel Door Panel Wood Panel Top Hinge Plate (5/8" Longer than Existing Top Hinge Plate) Pivot Post #10 x 5/8" Round Head Screw Seven Required Plastic Spacer Seven Required #8-32 x 1/2" Flat Head Screw Three Places Figure 7 ULIN_0404_A Top Pivot Plate 4. Remove the existing bottom pivot plate and replace with the Full Overlay pivot plate (see Figure 8). Figure 9 Door Panel ULIN_0405 Existing Door Existing Bottom Pivot Plate (Remove and Discard) Wood Panel Bottom Pivot Plate (5/8" Longer Than Existing Bottom Pivot Plate, Flush Side Facing Out) #8-32 x 3/8" SEMS Hex Screw Two Places 3. Install the pivot post into the new Replacement Bottom Hinge (using the Phillips screwdriver) and install the hinge onto the unit. Replace the door closure assembly onto the bottom pivot post (see Figure 10). Be sure that bosses on closers align with holes in hinge and hinge plate. Figure 8 IMPORTANT Door panel and overlay panel must be aligned properly or the door will not operate correctly. Install the assembled panel by sliding the original door panel back into the doorframe. Replace the Overlay Handle and secure with the two screws removed in Step 4 under Removing Existing Door. Starting at the corners and working toward the center, push the door gasket back into place. Remove the existing hinges from the unit, saving the door closure assembly. Install the new Replacement Top Hinge onto the unit (see Figure 9). Door Closure Top Door Closure Bottom Boss Existing Door Boss #8-32 x 1/2" Flat Head Screw Three Places Wood Panel Bottom Hinge Plate (5/8" Longer than Existing Bottom Hinge Plate) Pivot Post Figure 10 IMPORTANT Pivot posts must be cleaned. Closers must also be clean and greased to ensure proper operation. Place the modified door onto the pivot post. Position door and install the pivot post into the top hinge (using the Phillips screwdriver). Adjust door as needed for proper closure. Check to see that light goes off when the door closes. Reinstall the door shelves by lining up the bosses and first pushing straight in, then down at a 45° angle. www. U-LineService. com 4 03/2006 Checking Door Alignment The unit's door is aligned at the factory before shipment. [. . . ] If the top far edge of the door needs to move DOWN, move the hinge plate toward the inside of the door and retighten screws. Mount the door to recheck alignment and repeat Steps 2 and 3 if further adjustment is necessary. When top edge of door is parallel to top edge of cabinet, remove the door and ensure the two screws are secure. Remove the door closers from the bottom hinge, clean thoroughly and lubricate the mating surfaces with petroleum jelly. [. . . ]